• Gender: Male
• Age: 35
• Designation: Sr. Executive Maintenance
• Highest Education Level: Graduate - Degree
• Preferred Country: India
• Preferred Location: Delhi
• Work Experience: 11.7 Year(s)

Education

B.Tech. 2007-11 ECE, RGPV,Bhopal
12th 2007 MP Board
10th 2005 MP Board

Skill Sets

?Have good exposure to work in TPM (Total Productive Maintenance).
Have exposure to work in PBO (Process Based Organization).
Have exposure to work & implement quality standards in organization like 5S, Kaizen, POKA YOKA, Kanban Systems, etc.
Having exposure for Slitter Machine manufacturing and development.
Innovation for making production process more efficient.
Implementing Preventive/Predictive Maintenance as per the plan.

Work Experience

Sr. Executive Maintenance
From -Oct16 Till now
Company profile - the global partner for pharma, biotech, healthcare and cosmetics with a very broad product range for pharmaceutical and cosmetic packaging

Job profile -
Managing day-to-day plant activities and resolving procedural & logistical challenges while optimizing machine utilization and resource productivity
Performing Root Cause Analysis for customer complaints and ensuring CAPA
Expertise in handling Injection Blow Molding Machine (JOMAR, VICTOR & ZHONGYA) Injection Molding Machines (L&T, TOSHIBA), Extrusion Blow Molding machines
Defect detection with tools like Intravis Machine, to identify faults and reduce rejection rates
MOLD TRAILS: Successful conduction of mould trails comprising of Ophthalmic bottles (5, 10 & 15ml), HDPE Containers (40 cc to 950 cc) varying in designs and volumes on variable machines
Continuous Improvements by formulating new S.O.P.s and improving the existing ones
Handling routine/preventive maintenance schedule and calibration for production equipment to reduce downtime
Led the installation and validation of VISION systems on Zhongya machine with space optimization

Key Achievements:
Reduced Intravis rejection rate to 2% from 6% earlier by fine tuning Intravis machine parameters, categorising the critical & non-critical defects in containers and early detection of defects
Achieved 100% compliance to production targets as per production plan.
Cost Reduction of spares & New Vendor Development for machines Spares.
Decreased machine downtime by 60% through measures such as reduction of product changeover time and product start-up time

Network Engineer
From -April 2015 Oct 2016
Company profile- Associated network management solutions, as well as network planning and optimization

Graduate Engineer Trainee
From -July2013 June 2014
CPP in ACC Cement corporation

Production
Maintain Production Capacity Plan by coordinating requirements with Supply chain and value stream managers.
Develop and maintain KPIs metrics for Production Operation, including OEE of Machine centre, Cost of Non Quality, Down Time, Lean Savings, Manufacturing Variance &Operating expenses.
Manage the Report, Document and Plan Production for most effective Employees Utilization.
Support Compliance to all Safety Requirements.
Maintain staff job result by training, coaching, counselling and Disciplining of Employees answering concern through effective performance appraisals.

Process
Handling of the complete Process Validation for the IM & IBM Moulds and Process by the validation procedure of DQ, IQ , OQ & PQ
Skill Set includes Process design, New Product introduction and Qualification.
Process Analysis, Evaluation, Trouble shooting & Redesigning.

Maintenance
Handling of complete IM & IBM Machines Installation and Qualification of all new equipments.
Maintain the Preventive Maintenance plan like Daily, Weekly, Yearly plans.
Handled the Machine Installation and qualification of IBM Machines (Jomar, Unilay Milacron Petal & Victor) and IM Machines up to 250tonnage machines.
Handled all maintenance activities of IM & IBM machines, Utilities (AHU, CHILLER, COMPRESSOR, RO PLANT & ELECTRICAL PANELS).
Complete experience in the field of Hydraulic , electrical & electronic system maintenance for all the IM, IBM & UTILITEIS

Team Management
Leading, mentoring & monitoring the performance of team members to ensure efficiency in process operations and meeting of individual & group targets.
Creating and sustaining a dynamic environment that fosters development opportunities and motivates high performance amongst team members.

TRAINING ATTENDED:
OEE
T5S
7WASTE
MTTR
MTBF
3 month training in South Korea Press machine Maintenance /Production.
3 month training in Thailand on high speed transfer press and transfer tools.
Internal Auditor of ISO/TS 16949, ISO 14001 and ISO18001, SA 8000
ISO/TS-16949:2002
Process Approach to Quality Management System
Product Part Approval Process (PPAP)
Advance Product Quality Planning (APQP)
Process Failure Mode & Effect Analysis (PFMEA) & Control Plan