plastemartjobs.com Email: jobs@plastemart.com, hr@plastemart.com Download Date: 5/3/2025 9:32:49 AM ________________________________________________________________________________________ RefNo: CA - 33573 Gender: Male Age: 35 Designation: Sr. Executive Maintenance Highest Education Level: Graduate - Degree Preferred Location: Delhi Education Details: B.Tech. 2007-11 ECE, RGPV,Bhopal 12th 2007 MP Board 10th 2005 MP Board Skill Sets: ?Have good exposure to work in TPM (Total Productive Maintenance). Have exposure to work in PBO (Process Based Organization). Have exposure to work & implement quality standards in organization like 5S, Kaizen, POKA YOKA, Kanban Systems, etc. Having exposure for Slitter Machine manufacturing and development. Innovation for making production process more efficient. Implementing Preventive/Predictive Maintenance as per the plan. Work Experience: 11.6 Work Experience Details: Sr. Executive Maintenance From -Oct16 Till now Company profile - the global partner for pharma, biotech, healthcare and cosmetics with a very broad product range for pharmaceutical and cosmetic packaging Job profile - Managing day-to-day plant activities and resolving procedural & logistical challenges while optimizing machine utilization and resource productivity Performing Root Cause Analysis for customer complaints and ensuring CAPA Expertise in handling Injection Blow Molding Machine (JOMAR, VICTOR & ZHONGYA) Injection Molding Machines (L&T, TOSHIBA), Extrusion Blow Molding machines Defect detection with tools like Intravis Machine, to identify faults and reduce rejection rates MOLD TRAILS: Successful conduction of mould trails comprising of Ophthalmic bottles (5, 10 & 15ml), HDPE Containers (40 cc to 950 cc) varying in designs and volumes on variable machines Continuous Improvements by formulating new S.O.P.s and improving the existing ones Handling routine/preventive maintenance schedule and calibration for production equipment to reduce downtime Led the installation and validation of VISION systems on Zhongya machine with space optimization Key Achievements: Reduced Intravis rejection rate to 2% from 6% earlier by fine tuning Intravis machine parameters, categorising the critical & non-critical defects in containers and early detection of defects Achieved 100% compliance to production targets as per production plan. Cost Reduction of spares & New Vendor Development for machines Spares. Decreased machine downtime by 60% through measures such as reduction of product changeover time and product start-up time Network Engineer From -April 2015 Oct 2016 Company profile- Associated network management solutions, as well as network planning and optimization Graduate Engineer Trainee From -July2013 June 2014 CPP in ACC Cement corporation Production Maintain Production Capacity Plan by coordinating requirements with Supply chain and value stream managers. Develop and maintain KPIs metrics for Production Operation, including OEE of Machine centre, Cost of Non Quality, Down Time, Lean Savings, Manufacturing Variance &Operating expenses. Manage the Report, Document and Plan Production for most effective Employees Utilization. Support Compliance to all Safety Requirements. Maintain staff job result by training, coaching, counselling and Disciplining of Employees answering concern through effective performance appraisals. Process Handling of the complete Process Validation for the IM & IBM Moulds and Process by the validation procedure of DQ, IQ , OQ & PQ Skill Set includes Process design, New Product introduction and Qualification. Process Analysis, Evaluation, Trouble shooting & Redesigning. Maintenance Handling of complete IM & IBM Machines Installation and Qualification of all new equipments. Maintain the Preventive Maintenance plan like Daily, Weekly, Yearly plans. Handled the Machine Installation and qualification of IBM Machines (Jomar, Unilay Milacron Petal & Victor) and IM Machines up to 250tonnage machines. Handled all maintenance activities of IM & IBM machines, Utilities (AHU, CHILLER, COMPRESSOR, RO PLANT & ELECTRICAL PANELS). Complete experience in the field of Hydraulic , electrical & electronic system maintenance for all the IM, IBM & UTILITEIS Team Management Leading, mentoring & monitoring the performance of team members to ensure efficiency in process operations and meeting of individual & group targets. Creating and sustaining a dynamic environment that fosters development opportunities and motivates high performance amongst team members. TRAINING ATTENDED: OEE T5S 7WASTE MTTR MTBF 3 month training in South Korea Press machine Maintenance /Production. 3 month training in Thailand on high speed transfer press and transfer tools. Internal Auditor of ISO/TS 16949, ISO 14001 and ISO18001, SA 8000 ISO/TS-16949:2002 Process Approach to Quality Management System Product Part Approval Process (PPAP) Advance Product Quality Planning (APQP) Process Failure Mode & Effect Analysis (PFMEA) & Control Plan ________________________________________________________________________________________