• Gender: Male
• Age: 30
• Designation: Senior Design Engineer
• Highest Education Level: Diploma
• Notice Period: 30  Days
• Preferred Location: BANGALORE
• Work Experience: 10.3 Year(s)

Education

POST DIPLOMA IN TOOL DESIGN, NTTF-VTC (VELLORE) (SEP-2018 - AUG-2019)

Skill Sets

AUTOCAD 2D drafting
NX-10 3D part modeling, assembly, manufacturing, sheet metal, surfacing, simulation and mould flow analysis and motion simulation
Solid works 2016 part modeling, sheet metal
Fusion 360 part modeling
Ability to handle manufacturing and maintenance of press tool, gauges and jigs &fixture & SPM machines
Ability to handle ARC WELDING works CIMCO EDIT 8 (for VMC PROGRAMMING)
MS office word, excel, power point
Basic knowledge of CATIA V5 and Creo
Ability to handle all conventional machines
Able to understand blue prints and able to design press tool, jigs & fixture and SPM
Ability to handle VMC operating and programming
Ability to handle mould tool maintenance, manufacturing and basic knowledge of mould tool designing
Capable to design PRESS TOOL, JIGS & FIXTURES and SPM MACHINES as per the
standard requirement

Team spirit, Self-confidences, Leadership, Highly motivated, Short time learner

Work Experience

Senior Design Engineer : Since Aug 2019
Supervisor- Tool Engineer : November 2017 to April 2018
Job Profile :
My role of work is to communicate with the customer and discuss about the project
And after the discussion over, I have to plan for the concept design as per the customer requirement
The software which I have used for concept & model designing is NX 11 with simulation process
After the concept has been completed the customer DAP meeting has been conducted
After the DAP approval then the detail drawing has been taken for manufacturing process
Types of machines which I have experienced in are WELDING SPM ,ASSEMBLY SPM , TESTING SPM , HMC machining fixtures ,pneumatics and hydraulics, power pack , Welding fixture, Assembly fixture, Pick and place mechanism, Rotary tracking system, etc..
The selection of standard components are as per the standard dealers like FEASTO , HIWIN , STEEL SMITH , SMC , HK GEARS , TGPL , BONFIGLIOLI etc...
The customers are Royal enfield , L&P automotive , LEAR automotive, BONFIGLIOLI , TVS LUCAS ,etc
And the commercial products which I have designed are FOLDABLE TABLE 3nos, MANUAL HAND SANITIZER STAND for COVID 19, AUTOMATIC Sanitizer Dispencer Machine for COVID 19 & UV STAIRLAIZER MACHINE for COVID 19
My design achievements are
Impeller Leaf Welding SPM (HOWDEN INDIA),
Metro Rail Sofa Leg Indexing Welding SPM (MBM Engineering),
Rotary Welding SPM (CHEMIN ENVIRO),
Cycle Frame Indexing Welding Machine (TI CYCLES),
Bullet Tank Rolling SPM (Royal Enfield),
Air Filter Cleaning SPM (Royal Enfield),
Frame Line Welding Fixture (Royal Enfield),
Wiper Motor Cup Draw Tool 6 nos (TVS LUCAS),
HD Bed Testing SPM (BONFIGLIOLI),
Hydaulic Press Machine 100 TON (NPC),
Wire Spinning SPM 2 nos (L&P Automotive)

Supervisor- Tool Engineer
November 2017 to April 2018
Job Profile :
I started my work as tool troubleshooting and tool maintenance,
And as well as a team has given under me to maintain press tool and jigs & fixture maintenance,
And also the leading position has given for me to manufacturing department,
The job description is, Design inspection, material selection, raw material ordering, process planning, tool follow up, and tool trail taking etc
And started working on VMC machine operating and programming (COSMOS CVM 1060) by using NX 10 and CIMCO EDIT 8 software and the process is
ELECTRODE machining, MOLD core and cavity machining, Automation machining and assembly, etc
The achievement with VMC machine is, using of minimum endmill cutter of dia 1 ball nose cutter and flat cutter,
And updating and maintaining of documents such as tool request, tool PM check list, tool room logs etc.,
And simultaneously tool designing work done by using AUTOCAD and NX 10 modeling software with simulation,
And got a best performance award from managing director (for continuously working till 7 days without rest)

Press Tool Manufacturing (Junior Engineer),
April 2016 to November 2017
Job Profile :
My starting position is CDM machine operator (MANFORD M1TR), the process is,to manufacturing of press tool, gauges and jigs & fixture, the operations likedrilling, milling, boring, taper drilling, etc
And expertise in fit machining like press fit, sliding fit, knockout fit etc
And maintaining and handling of gauges like dial gauge, thread gauge, bore gauge, feeler gauges,
Simultaneously tool assembly, press tool troubleshooting and maintaining of a variety of tooling, dies and fixtures, the dies includes progressive, compound, forming, notching and bending,
Close tolerance precision grinding and other,
And after 1 year, I started working as a VMC machine operator (FANUC OM mate), and as well as programming using NX 8 and CIMCO EDIT 8 software, The operations like precision milling, profile milling, drilling etc
And tool designing by using AUTOCAD and NX part modeling by using of proper GD&T,
And welding work done for fabricating works using ARC WELDING, 2
And then my position goes up to VMC programmer and new tool trial taking and part approval,
And operating of conventional machining like ANIL bench lathe, MANFORD M1TR machine, manual surface grinding, hydraulic surface grinding, power
hacksaw machine, press machine, FANUC OM MATE VMC machine.

Press Tool Maintenance (Junior Engineer),
September 2015 To March 2016
Company Name : Gestamp Automotive India Pvt Ltd
Job Profile :
Tool online corrections,
Ejector corrections,
Tool preventive maintenance planning,
Grinded and tempered all given tools and dies to achieve specific tolerance,
Tool request card, tool check list documents maintaining as per the company procedures,
Machined, Grinded and assembled all components to produce a complete unit,
Identified, reported, and repaired the malfunctioning shop equipments, efficiently,
And AUTOCAD designing and manufacturing process done for implement and new development.

Press Tool Maintenance (Trainee)
August 2014 to July 2015
Company Name : TI Metal Forming
Job Profile :
Online tool corrections like part dimension variations, part ejection problems and troubleshooting of forming die scoring mark issues, etc…
If in case of tool can’t able to correct in online then in that case the tool moved to tool room.
Then the tool problems like burr issue, strip feeder issues, rolling die scoring mark issues, bending process issue, etc
Welding, grinding and matching work done for burr issues and die polishing
work done for scoring mark issues and finally tool trail taking will be done.
Arc welding work done, other than the cutting edges.
Tool preventive maintenance work done according to the PM process plan.
Documents updating like tool preventive maintenance check list, tool break down time report, tool request reports, spare list maintaining and log note,
And operating lathe, grinding, AG4 m/c, die grinding m/c, pencil grinding m/c and EOT crane if required,
And got a bronze medal and certificate for presenting SGA(Small Group Activities) from corporate level and the purpose is to reduce the tool cost.

Highlights
Initiative to work independently.
Press Tools, Jigs Fixtures & SPM process planning.
Jigs Fixtures & SPM making experience.
Sheet Metal, Jigs Fixtures & SPM design capable.
Proficient in operating drillings, millings, grindings and precision
measuring tools and also VMC machine (Programming).
Knowledge of Microsoft office.

Summary
Talented and hardworking tool maker/machinist with 3 years 6 months & as SPM DESIGN ENGINEER with 1 year 6 months experience with all type of SPM machine designing and fabrications. (TOTAL 5 years)
And i have experienced in both manufacturing and DESIGNING of press tools, jigs & fixtures and gauges and SPM machines
And expertise with VMC programming and operating by using NX 11 and CIMCO EDIT softwares,
And tool & SPM designing by using AUTOCAD and Unigraphics NX 11, Solid Works and skilled in blue print reading and GD&T,
And also have weld experience in ARC welding.

Future Goals

Looking to fill a position as DESIGN ENGINEER in which to put my talent and experience to work for company increasing clientele and enhancing company growth.