• Gender: Male
• Age: 33
• Designation: NPD Engineer
• Preferred Country: India
• Notice Period: 30  Days
• Work Experience: 7.5 Year(s)

Skill Sets

IT Skills
MS-Office

A Production Engineer with experience in manufacturing & production activities.
Design & Development of Plastics parts for automotive industry.
Expert level proficiency in design software UG NX12 & basic
knowledge of Creo 5.0 for View/Study designs & Mold flow software.
Experience in 2W, 3W, 4W Body/Interior parts design & development.
Mould development from Tool makers, Design review & feedback,
2D&3D part study, mould flow study, Tooling follow up, SIR
preparation/part validation, RG gap report, IPO/DR Doc preparation(for Bajaj).
Also, designed Foam tools, e.g. Seat foam, Driver & passenger seat foam for 2W & 3W

Work Experience

NPD Engineer
From October 19th, 2020 – Present
Company profile- manufactures special purpose machinery.

Job profile-
Mould Shop - NPD
Feasibility/DFM study of automotive plastic parts.
RM study, procurement, dispatch box design & planning.
2D study, tolerance & requirement analysis.
Gauges, Fixture planning & procurement.
Part modification ECN/ECR.
Injection Molding Tool design and development. Mold flow study, machine tonnage requirement pressure v/s clamping tonnage study, mold size adaptability for suitable m/c. Minimize defects- sink mark, weld line, scoring, silver mark, warpage etc. by using suitable methods & process parameter setup.
Tracking of projects, timeline, development plan, mold trials,, development at supplier’s side, etc.
Preparation of SIR/BOM, Process flow charts, DR documents/PPAP, SPM inputs, and Engineering inputs related to products, etc.
Finalization of Relation Gauge, Production SPM Concept and cooling fixture design.
Preparation for Audits like IATF, TPM & External Audits.
Part hand over to production.

Sr. Engineer
From January 17th, 2018 – October 13th, 2020
Company profile- designs and supplies exterior lighting systems, plastic and polymer components, and electrical and precision metallic parts

Job profile-
Tool Design
Design Injection Mould tools for automotive parts.
Designing of Foam tools (RM-PU), for 2W Seat foam, 3W Driver seat foam & passenger seat foam.
Design review CFT.
Consider aesthetic importance A & B surface line mark.
Preparation of 2D drawings, BOM related to Mould, EGP approval.
Design review & feedback to outsourced tools.
Minimize molding defects, provide proper air vents, efficient cooling,consider operator safety, tool top/operator side selection for optimization.
Preparation for Audit and documentation like TS format, Mould document preparations.
Determines project specifications and feasibility by studying product design, customer requirements, and performance standards;
Preparation of Bill of Material.
Preparation of 2D drawings, Submit to production
Attained the trials with customer for product validation, Factory acceptance test.
Completing technical studies; preparing cost estimates.
Maintains project schedule by monitoring project progress; coordinating activities; resolving problems.

KNOWLEDGE
Overall production activity- OEE/IHR,IPO, JH/PM check sheet
Quality-MSA & SPC, operated CMM machine.
Machining- VMC, EDM, Assembly of Dies
Die maintenance