• Gender: Male
• Age: 44
• Designation: Manager-Quality
• Highest Education Level: Graduate - Degree
• Current Gross Salary: INR  780000 /Annum
• Expected Gross Salary: INR  1000000 /Annum
• Notice Period: 30  Days
• Preferred Location: Pune
• Work Experience: 18.7 Year(s)

Education

Bachelor of Engineering (Mechanical Engineering) from North Maharashtra University, 2004 with First Class 62%.

Skill Sets

An astute professional offering nearly 14 years of rich experience in Quality Management system(IATF16949 :2016),Process Quality, Supplier Quality & Customer Quality with qualification B.E.(Mechanical)
IATF16949 :2016 certified internal auditor
Expertise in applying total quality management tools & approaches for various instruments, gauges, equipment & MSA; expertise in assuring that all products produced represent the maximum quality and reliability attainable by establishing effective quality control inspections, tests and corrective procedures. 
Possessing-depth knowledge of various Quality Management Tools such as Kaizen, SPC, PPAP, FMEA, APQP,7QC tools, DMAIC, Root Cause Analysis, and Problem Solving Techniques.
Strong exposure to the entire gamut of tasks related with New Product Development including APQP,MSA, PPAP, Corrective & Preventive Actions,8D,DMAIC, etc.
Enterprising leader with excellent communication, analytical and problem solving skills.

Overall areas of

Work Experience

Manager- Quality
From 2nd Jan.20 to till date
Company profile- manufacturer of polymer compounds and master batches, the largest Indian com-pounder with a capacity of 135,000 MT annually.

Job profile-
Handling team of 05 Members
Management representative for IATF 16949:2016,ISO 9001:2015
Establish quality procedure, Implement QMS into all department & ensures its adherence
Handling customer complaints, customer audits & visits
Plan & Conduct Internal ,MRM,QMS/IQA Audit, Process audit, product audit, dock audit & Poison test
Review & completion of Layout plan & SPC plan
Planning for calibration of instruments, Gauges Conducting Training Programs / Workshops to create product awareness and promote Quality culture In-house
Handling incoming quality ,In-process quality , customer quality,Qms
Responsible for day to day activity of qa lab (i.e. testing –MFI, ash content, Izod impact, tensile test,color matching)
Review and implement control plan, incoming quality plan ,final quality plan
Prepare Daily MIS, Monthly MIS
Hands on experience on 8D, 7 QC tools, PPAP, DMAIC, FMEA, Control plan, SPC,MSA,kaizen

Manager- Quality
From 20th Aug.16 to 30 dec.19
Company profile- provides innovative solutions to the automotive segments - two/three/ four wheeler, the division produces a wide range of assembly of injection molded & blow molded automotive components & assembly, It is IATF 16949:2016/ISO 9001:2015 certified company

Job profile-
Handling team of 17 Members
MR to implement IATF 16949:2016,ISO 9001:2015 within organization.
Establish quality procedure, Implement QMS into all department & ensures its adherence
Handling customer complaints, customer audits & visits.
Handling customer complaints & Initiated action through 8D methodology, Handle customers like TML, Piaggio, Johndeer, and Kawasaki etc.
New supplier selection, supplier development, New product development
Handling supplier rejection, raising the 8D for supplier quality issues. Follow up for closure
Monitor, evaluate & improve supplier performance,
Planning & conducting supplier audit, Supplier PPAP.APQP
Plan & Conduct Internal ,MRM,QMS/IQA Audit, Process audit, product audit, dock audit & Poison test
Handling inhouse rejection analysis, raising the 8D for in house rejection and find the root cause for non-conformance with CFT team, Hands on experience on 7 QC tools.
Leading daily red bin meeting& take actions on top defects
Planning & conducting layered process audit.
Leading Daily DWM meeting& follow up for Open points
Take daily reporting from In process Inspector, final Inspectors
Review & completion of Layout plan & SPC plan for in house molding parts & assembly
Planning for calibration of instruments, Gauges, Fixtures
Conducting Training Programs / Workshops to create product awareness and promote Quality In-house and vendors end.
Daily/Weekly/Monthly MIS preparation. Hands on experience in making presentation in ppt,
Customer PPAP approval

Dura auto systems India pvt ltd, Chakan, Pune(US MNC)
Period : 01st July 2012 to17th Aug.2016(4.2 year)
Designation : Engineer-Plant Quality

Job profile-
Review day to day activity for Injection molding department & Assembly
Conducting process audit, product audit &Layered process audit.
PPAP of In-house molding parts, part of APQP team.
Prepare documents like control plan, Control Instructions, failure catalogues for Inhouse
Molding parts.
Inhouse rejection analysis Raising the 8D for in house rejection and find the root cause for non-conformance with Production, Process Team.
Monitoring in-house rejection ppm weekly/Monthly& take action on top 2 defects.
Problem solving by using of various tools like 8-D, Eshikawa, DMAIC, Pareto & PFMEA.
Familiar with various instruments & gauges used for inspection.
Follow Layout plan & SPC plan for inhouse molding parts& assembly
Use of SPC to control & improving process
Identify training need & provide training to operators & Team leaders
Administrator for LPA Audits, LPA schedule –Level I Level II Level III
Ensure adherence of LPA audit as per schedule, effective closure of open points of LPA Audit
Resolve any quality issue on assembly line with process, supplier& production team.
Identify & implementation of Gauges at Molding area.
Organizing daily rejection meeting for Molding& assembly-take necessary actions for elimination of defects
Conducting 5s Audit.

MINDA Corporation Ltd. (Plastic Div.) Pune
Period : 17thFeb.2010 to 30th June 2012(2.4 years)
Designation : Member-Supplier Quality assurance
Job Profile : Supplier quality & Customer quality

Job profile-
Member QA (Level V)-Supplier Quality
Review day to day activity for receiving inspection viz. Inspection, GRN approval in SAP system was done.
Effective communication to supplier for their rejection through 8D along with Photo and getting feedback along with CAPA in 8D form. Tracking 8D for closure on tie.
Developing the child parts gauges for Supplier & Receiving Quality.
Plan & Conduct supplier audit & assessment as per VW Q capability.
Monitoring supplier performance.
Preparation of monthly MIS
Preparing inspection standard for bought out parts
Checking PPAP documents of suppliers& give recommendation for approval
Improvements done at supplier end to reduce rejection PPM.
Training given to suppliers as well as internal people for PPAP & 8D.5S,Kaizen
Conducting IQA as per schedules
Member to implement GM-QSB at Minda.
Handle Customer complaints; take ICA, corrective action & preventive action for customer complaint. familiar with 8D
Feed back to customer complaint in 8D format
Effective supplier communication.
End user of SAP
Handle customer complaints for VW, LEAR,FIAT

Innova plastic technology pvt ltd, Pune
Period : 01st Dec 2005 to 14thFeb. 2010(4.2 years)
Designation : Quality Incharge – Quality Assurance.
Job Profile : Quality assurance

Job profile-
MR to implement ISO 9001: 2008 system.
Planning internal QMS audit schedule & conduct as per plan.
Prepare documents like PPAP, FMEA, and Control plan.
Conduct product audit.
Handling customer complaint, take corrective and preventive
Action for customer complaint.
Use of Pareto chart to analyze & reduce defect in process.
Use of SPC to control & improving the process.
Calibration of measuring instrument and gauges, Familiar with MSA.
Conducting monthly”5S” audit.
Carry out training programmed like “ 5s”, “Kaizen” & Implement
Throughout the company
Prepare Predispatch inspection reports (PDI) for customers.

Trainings Attended
Internal Quality Auditor IATF 16949:2016
PPAP, SPC & MSA
Kaizen & 5S
Q-Capability & B2B Platform
Supervisory skill development