Ref. No. : CA - 15535 - (Quality - Resin, Compounds, Masterbatch – with 22.9 years in Plastic Industry)

Education

Post Graduate Diploma in Business Administration with Computer Application from Manipal IT University, Manipal in the year 2001

M.Sc. in ‘Physical Chemistry’ from Awadh University, Faizabad in the year 1999

B.Sc. (Physics, Chemistry and Maths) from Awadh University, Faizabad in the year 1995

Skill Sets

Production Management
Quality Control
Process Improvement
Six Sigma & LEAN Implementation
VA/NVA Analysis
5S Implementation
Team & Performance Management
ISO 9001:2008 Knowledge
Total Productive Maintenance
SAP & PP Module Knowledge
Automated Plant Handling
Resin Process Knowledge
Bituminous Product (Emulsion & Cutback)
Strong Analytical Skills
Problems Solving & Organizational Abilities
Diplomatic & Positive Attitude
Pressure Handling
Impressive Leadership & Supervisory Skills

Work Experience

Production Manager
Since Sep 2013
Company Profile: A manufacturing of Construction Chemical & Resins
Overview: Having technical and theoretical knowledge of manufacturing resins like Alkyds, Polyesters, Acrylics, Melamine Formaldehydes General Purpose, NAD Resin & Construction Chemical like Bitumen Emulsion, Cutback Asphalt, Water Proofing, Road & Roof Bitumen.
Job Profile:
Handling overall performance of the production & quality control section form production planning to product delivery to customer
Handling erection work of resin plant for 6 reactors, which are going to complete considering every aspect like easy operation/ safety
Preparing SOP's, manuals & work instructions for production operations for the unit and maintaining MIS/ reports for facilitating decision making by the higher management
Identifying areas of improvement and recommending the process, product, applications modifications, and equipment calibrations to enhance operational efficiencies of equipment
Ensuring documentation and control, developing SOP / work instructions for key processes and maintaining the ISO 9001: 2000 manuals & quality records
Monitoring plant performance through yield analysis, delivery, PID/ rejection & productivity
Training staff, officers, and workers in safety, WI etc.
Making plant performance report, and ensuring its analysis & presentation to the management
Running project of 6 Resin Reactors

Production Executive
Feb 2006 to Aug 2013
Company Profile: Leader in Automotive Paints.
Overview: I was working in totally automated plant, Resin Manufacturing Section of Unit. I have technical and theoretical knowledge of manufacturing resins like Alkyds, Polyesters, Acrylics, Melamine & Formaldehydes & NAD Resin.
Job Profile:
Monitoring & planning shift activities and its execution to meet the production targets as being the sectional HOD, maintaining discipline and developing the skill level of the subordinates being SD pillar member
Identifying statistical techniques, use of DMAIC and problem solving tools
Providing Six Sigma, ISO 9001 & Minitab training to people from production and other units
Implementing & executing various quality improvement projects
Changing agent with proven track record in bringing about process efficiencies, reducing costs and increasing revenues
Interacting with customers to make sure that area of concern can be worked upon
Leading sectional team of TPM as AET Leader & ensuring maintenance and upkeep of machines and working continuously to upgrade technology through KAIZEN and CANDO
Ensuring safe work practices and safety norms as per British Standards of Safety, and being the departmental safety representative, doing risk analysis, identifying hazards and their elimination
Providing training to the operators and the officers regarding resin manufacturing, quality system, safety, 5-S and good housekeeping
Preparing daily and monthly resin production report for production manager, up-keeping of SAP (ERP System)
Performing internal safety & CANDO audits and doing risk analysis
Monitoring department performance based on data, preparing action plan
Leading FIP & KAIZEN in department
Preparing /revising WI, SOP & FMEA as per requirement
Standardizing process where deviation observed
Monitoring SLA of customer & supplier
Complying to all audits & internal audits as per schedule
Monitoring distillation plant activities
Monitoring automated working plant, generating data through SCADA (time, temperature, weight, valve movement etc.). Handling report preparation, analysis & action implementation
Monitoring section performance through productivity, FDP, Yield Analysis, Quality (PID/IR/Rejection) & report
FLL calculations through SAP & manual

Achievements
Reduced filtration time of resin by replacing the normal strainer with bucket strainer (KAIZEN) as well as cost of resin manufacturing
Eliminated problem of controlling vacuum pressure for MF Reactor (KAIZEN)
Project of water losses, reduction in waste generation & reduction of fresh solvent NPI
Reduced fresh barrels consumption
Achieved 100% RCCP of acrylic reactor with helps many small projects
Reduced acrylic cycle time with small - small project
2 Men activities converted into one man activity
Received Best AET Leader & Cando Coordinator Award
Reduced in Alkyd & Polyester Resin Cycle Time
Standardized NAD resin manufacturing in plant with the guide lines of KPJ expert

Sr. Chemist (Production / QC Chemist)
Oct 2002 to Jan 2006
Company Name: Hem Paints Private Ltd.
Company Profile: I was working in the Resin & Paints Manufacturing section. HPPL a processing partner of Asian paints Ltd. is a medium scale organization in decorative paints sector.
Job Profile:
Monitoring & ensuring production through application of manufacturing techniques at shop-floor
Planning shift activities, manpower deployment, supervising and executing the production plans
Maintaining QMS as per ISO-9000 Standards and System, ISO 9000-9001 Standards, and responsible for documentation of Quality Systems
Laying down & ensuring application of standards of safety, cleanliness, housekeeping, 5S, quality, hygiene, discipline etc., in the department and adhering to limits of authority
Providing training to the operators and hires (officers) regarding resin manufacturing, quality system, safety, 5S and good housekeeping
Preparing daily & monthly resin production report for production manager with work instructions
Handling all QC aspects of in-process as well as finished products and determining the way to optimize the process conditions
Preparing QRI report & batch cycle time report monthly
Standardizing new formulations for production
Coordinating among resin & paint production by synchronizing manpower, machine & materials
Conducting RCA & handling improvement projects for the problems inherent in the section regarding processing, maintenance, product quality, etc.
Doing sectional audits from time to time to ensure system compliance for quality, safety and environmental objectives
Controlling overall inventory of the section
Monitoring productivity, FLL, yield analysis & variance report

Achievements
Successfully Implemented 5S in the plant
Reduction in batches cycle time
Met production target as per RCCP through small project
Handled erection work of 2 Alkyd Reactors successfully

Other Qualification
Certified Six Sigma Black Belt from Advance Innovation Group
Certified Six Sigma Green Belt from Advance Innovation Group
Trained on LEAN
Implementers Training for ISO 9001:2008
Training on manufacturing of different kinds of resins viz. Alkyd Resin, Acrylic Resin, Polyester Resins, Melamine Formaldehyde Resins, etc.
Short Term Training Program on TPM (Total Productive Maintenance), RCA (Root Cause Analysis) and 5S.
Internal Auditor’s Certificate Course for Quality Management System ISO-9000-9001 & ISO/TS 16949:2009
Internal Audit of Integrated Management System including Environmental (ISO 14001:2004), Health & Safety (OHSAS 18001:1999)
Summer Training in Personnel Management from ITI Mankapur Gonda (UP)
Estatic Earthing Training Progrom through KNP Japan.
7 QC Tools Training Program
First AID Training Program

Achievements
Certificate of Asian Paints [I] Ltd. for necessary skill & knowledge in the processing and testing of Resin Intermediates
Appreciation Letter for High Production in 1 Month by CMD Manager Asian Paints [I] Ltd.
5S Plant Coordinator
Best Officer Certificate by WM
Winner of inter plant Kaizen completion
Winner of Best AET & Cando as Leader

Technical Skills
Working experience on PLC based systems for Monomer & Solvent Transfer, Emulsion Transfer System, and SCADA based Automatic System for Reactor Heating and Cooling.
MS Visio
MS Office (Excel & PowerPoint)
Minitab
SAP

Future Goals

Looking forward to challenging assignments in Manufacturing Sector, where a strong background in Production Management, Quality Assurance, TQM, Business Excellence, and Six Sigma can be put to the best use

Copyright © 2003 - 2015 Smartech Global Solutions Ltd. All rights reserved. Designed by Plastemart.com