plastemartjobs.com Email: jobs@plastemart.com, hr@plastemart.com Download Date: 6/1/2025 5:43:01 PM ________________________________________________________________________________________ RefNo: CA - 15535 Gender: Male Age: 50 Designation: Manager Highest Education Level: Masters - Degree Current Gross Salary: 1300000 1300000 /Annum Expected Gross Salary: 1300000 1300000 /Annum Preferred Location: Any Where Notice Period: 30 Days Education Details: Post Graduate Diploma in Business Administration with Computer Application from Manipal IT University, Manipal in the year 2001 M.Sc. in ?Physical Chemistry? from Awadh University, Faizabad in the year 1999 B.Sc. (Physics, Chemistry and Maths) from Awadh University, Faizabad in the year 1995 Skill Sets: Production Management Quality Control Process Improvement Six Sigma & LEAN Implementation VA/NVA Analysis 5S Implementation Team & Performance Management ISO 9001:2008 Knowledge Total Productive Maintenance SAP & PP Module Knowledge Automated Plant Handling Resin Process Knowledge Bituminous Product (Emulsion & Cutback) Strong Analytical Skills Problems Solving & Organizational Abilities Diplomatic & Positive Attitude Pressure Handling Impressive Leadership & Supervisory Skills Work Experience: 23 Work Experience Details: Production Manager Since Sep 2013 Company Profile: A manufacturing of Construction Chemical & Resins Overview: Having technical and theoretical knowledge of manufacturing resins like Alkyds, Polyesters, Acrylics, Melamine Formaldehydes General Purpose, NAD Resin & Construction Chemical like Bitumen Emulsion, Cutback Asphalt, Water Proofing, Road & Roof Bitumen. Job Profile: Handling overall performance of the production & quality control section form production planning to product delivery to customer Handling erection work of resin plant for 6 reactors, which are going to complete considering every aspect like easy operation/ safety Preparing SOP's, manuals & work instructions for production operations for the unit and maintaining MIS/ reports for facilitating decision making by the higher management Identifying areas of improvement and recommending the process, product, applications modifications, and equipment calibrations to enhance operational efficiencies of equipment Ensuring documentation and control, developing SOP / work instructions for key processes and maintaining the ISO 9001: 2000 manuals & quality records Monitoring plant performance through yield analysis, delivery, PID/ rejection & productivity Training staff, officers, and workers in safety, WI etc. Making plant performance report, and ensuring its analysis & presentation to the management Running project of 6 Resin Reactors Production Executive Feb 2006 to Aug 2013 Company Profile: Leader in Automotive Paints. Overview: I was working in totally automated plant, Resin Manufacturing Section of Unit. I have technical and theoretical knowledge of manufacturing resins like Alkyds, Polyesters, Acrylics, Melamine & Formaldehydes & NAD Resin. Job Profile: Monitoring & planning shift activities and its execution to meet the production targets as being the sectional HOD, maintaining discipline and developing the skill level of the subordinates being SD pillar member Identifying statistical techniques, use of DMAIC and problem solving tools Providing Six Sigma, ISO 9001 & Minitab training to people from production and other units Implementing & executing various quality improvement projects Changing agent with proven track record in bringing about process efficiencies, reducing costs and increasing revenues Interacting with customers to make sure that area of concern can be worked upon Leading sectional team of TPM as AET Leader & ensuring maintenance and upkeep of machines and working continuously to upgrade technology through KAIZEN and CANDO Ensuring safe work practices and safety norms as per British Standards of Safety, and being the departmental safety representative, doing risk analysis, identifying hazards and their elimination Providing training to the operators and the officers regarding resin manufacturing, quality system, safety, 5-S and good housekeeping Preparing daily and monthly resin production report for production manager, up-keeping of SAP (ERP System) Performing internal safety & CANDO audits and doing risk analysis Monitoring department performance based on data, preparing action plan Leading FIP & KAIZEN in department Preparing /revising WI, SOP & FMEA as per requirement Standardizing process where deviation observed Monitoring SLA of customer & supplier Complying to all audits & internal audits as per schedule Monitoring distillation plant activities Monitoring automated working plant, generating data through SCADA (time, temperature, weight, valve movement etc.). Handling report preparation, analysis & action implementation Monitoring section performance through productivity, FDP, Yield Analysis, Quality (PID/IR/Rejection) & report FLL calculations through SAP & manual Achievements Reduced filtration time of resin by replacing the normal strainer with bucket strainer (KAIZEN) as well as cost of resin manufacturing Eliminated problem of controlling vacuum pressure for MF Reactor (KAIZEN) Project of water losses, reduction in waste generation & reduction of fresh solvent NPI Reduced fresh barrels consumption Achieved 100% RCCP of acrylic reactor with helps many small projects Reduced acrylic cycle time with small - small project 2 Men activities converted into one man activity Received Best AET Leader & Cando Coordinator Award Reduced in Alkyd & Polyester Resin Cycle Time Standardized NAD resin manufacturing in plant with the guide lines of KPJ expert Sr. Chemist (Production / QC Chemist) Oct 2002 to Jan 2006 Company Name: Hem Paints Private Ltd. Company Profile: I was working in the Resin & Paints Manufacturing section. HPPL a processing partner of Asian paints Ltd. is a medium scale organization in decorative paints sector. Job Profile: Monitoring & ensuring production through application of manufacturing techniques at shop-floor Planning shift activities, manpower deployment, supervising and executing the production plans Maintaining QMS as per ISO-9000 Standards and System, ISO 9000-9001 Standards, and responsible for documentation of Quality Systems Laying down & ensuring application of standards of safety, cleanliness, housekeeping, 5S, quality, hygiene, discipline etc., in the department and adhering to limits of authority Providing training to the operators and hires (officers) regarding resin manufacturing, quality system, safety, 5S and good housekeeping Preparing daily & monthly resin production report for production manager with work instructions Handling all QC aspects of in-process as well as finished products and determining the way to optimize the process conditions Preparing QRI report & batch cycle time report monthly Standardizing new formulations for production Coordinating among resin & paint production by synchronizing manpower, machine & materials Conducting RCA & handling improvement projects for the problems inherent in the section regarding processing, maintenance, product quality, etc. Doing sectional audits from time to time to ensure system compliance for quality, safety and environmental objectives Controlling overall inventory of the section Monitoring productivity, FLL, yield analysis & variance report Achievements Successfully Implemented 5S in the plant Reduction in batches cycle time Met production target as per RCCP through small project Handled erection work of 2 Alkyd Reactors successfully Other Qualification Certified Six Sigma Black Belt from Advance Innovation Group Certified Six Sigma Green Belt from Advance Innovation Group Trained on LEAN Implementers Training for ISO 9001:2008 Training on manufacturing of different kinds of resins viz. Alkyd Resin, Acrylic Resin, Polyester Resins, Melamine Formaldehyde Resins, etc. Short Term Training Program on TPM (Total Productive Maintenance), RCA (Root Cause Analysis) and 5S. Internal Auditor?s Certificate Course for Quality Management System ISO-9000-9001 & ISO/TS 16949:2009 Internal Audit of Integrated Management System including Environmental (ISO 14001:2004), Health & Safety (OHSAS 18001:1999) Summer Training in Personnel Management from ITI Mankapur Gonda (UP) Estatic Earthing Training Progrom through KNP Japan. 7 QC Tools Training Program First AID Training Program Achievements Certificate of Asian Paints [I] Ltd. for necessary skill & knowledge in the processing and testing of Resin Intermediates Appreciation Letter for High Production in 1 Month by CMD Manager Asian Paints [I] Ltd. 5S Plant Coordinator Best Officer Certificate by WM Winner of inter plant Kaizen completion Winner of Best AET & Cando as Leader Technical Skills Working experience on PLC based systems for Monomer & Solvent Transfer, Emulsion Transfer System, and SCADA based Automatic System for Reactor Heating and Cooling. MS Visio MS Office (Excel & PowerPoint) Minitab SAP Future Goals: Looking forward to challenging assignments in Manufacturing Sector, where a strong background in Production Management, Quality Assurance, TQM, Business Excellence, and Six Sigma can be put to the best use ________________________________________________________________________________________