Ref. No. : CA - 15520 - (Production - Moulding – with 18.9 years in Plastic Industry)

Education

I.T.I

Presently study DME

Skill Sets

Junior Engineer – Molding (process) with 9 Years’ experience in plastic processing, production management, strategic planning, quality assurance and Process development. Comprehensive knowledge of plastics material properties, processing options and limitations, and tool design consideration. Integral in line layout, cost reductions, and sustainable yield improvements. Accountable for kaizen implementation, poke-yoke techniques, problem solving and trouble shooting. 
Areas of expertise’s are:
Plastic Process Optimization 
New tool trials and sign off            
Head Count Optimization 
Cost Reduction               
• People / Delivery Management

Work Experience

Junior Engineer-Molding Process
Since Oct 2012 
Company Profile: A Mobile Parts Enclosure Company for Nokia
Job Profile:
Process Optimization, Controlling of Parameters, Process Stability and standardization.
Documenting all standard mold specifications and ensuring they are followed in production processes. 
Ensuring the 100% achievement of production compliance in Regular production & Ramp up Project
Daily review of CoPQ and mold/machine breakdown analysis for Mass production, Ramp Up & New Product
Determining changes in mold process to reduce scrap in production process and making it easier to maintain process.
To coordinate the team members and activities in improving production efficiency and reduce rejection by scheduling, Optimum Utilization of men and machines.
Conducting new mould and material qualification though process optimization method  
Troubleshooting & work to improve yield and reduce cycle time and execute plans for continuous improvements in systems and methods.
New Robot Programming and optimization of programmers to reduce cycle time.
New mold trail/Analysis/VPT & CPK trail setting.
Trainer for Mould Setters, Group Leaders & Operators.
To keep and encourage the practice of 5S in shop floor.

Laurels and Accolades:
22% Cycle time Reduction in Housing painting plastic parts by optimized process parameters & robot setting. 
Implementation of Lean concept in Samsung Front covers line. 1.5 Lakhs/Yr saved by eliminating 2 operators 
Initiated automation for Salcomp projects thereby reducing cycle time from 50secs to 36secs
Supplier Localization done to minimize Lead time & Cost.
Implementing Kaizen & Poka Yoke, Preparation of Rejection analysis setting by fishbone diagram, Check sheets.
monthly report and analysis preparation
Process Setting, Machine allotment according production plan, Expedite Mold allotment for maintenance & Manpower handling.

Technician Leader – Molding/Production
March 2008 To Oct 2012 
Company Profile: A Mobile Parts Enclosure Company for Nokia
Clients:  Nokia  
Job Profile:     
New tool trail taken
Undertaking Preventive maintenance as per the schedules 
Bagged spot awarded to effective utilization of scrap
Efficiently controlled the rejection percentage from 6% to 2% for the individual product
Actively increased the productivity and quality of the produced component
Successfully increased productivity percentage through the cycle time reduction in each process
Actively increased productivity 90% to 99%
Managed a team of 50 Operators for customer satisfaction through and output
Predictive maintenance in order to avoid minor/major machine breakdown.
Reduced the rejection percentage from 10% to 5%
Efficiently improved processes by cycle time reduction
Actively increased productivity from 90% to 95%..
Setting Injection moulding parameters
Ensuring 5S in shop floor
Working on raw material reconciliation

Tech Training
Feb 2007 To March 2008
Company Name: Foxconn India Pvt Ltd
Company Profile: A Mobile plastic component manufacturing company
Clients:  Nokia,Moto
Job Profile:
New trail taken
Undertaking Preventive maintenance as per the schedules 
Actively increased the productivity and quality of the produced component
Successfully increased productivity percentage through the cycle time reduction in each process
Actively increased productivity 90% to 99%
Managed a team of 20 Operators for customer satisfaction through and output
Predictive maintenance in order to avoid minor/major machine breakdown.
Reduced the rejection percentage from 10% to 5%
Efficiently improved processes by cycle time reduction.
Setting Injection molding parameters
Mould loading & unloading
Ensuring 5S in shop floor

Training Operator
Jan 2006 To Feb 2007
Company Name: Ranagavel Industries
Company Profile:  Automotive Component Manufacturing Company
Clients: Texmo Motors


Technical Expertise:
Machines Handled
Sumitomo, Ferromatic Milacron, Fanuc, Engel, L&T, Krauss Mafai, Toyo.
Tonnage Handled 
40 Ton to 650Tonnages 
Materials Handled
PC, PC/ABS,PMMA,TPU,TPE,TPV,HIPS,ABS,,POM,NYLON
Robot Handled 
3 Axis -- Yushin, Engel, Wittmann
6 Axes – ABB 


Technical/Management Skills Exposure:
Instrumental at Plastic processing and optimizations
Hands –on experience in running injection molding machine and accessories
Worked on High technology& High tonnage Inj. molding m/c (45 ton to 650 ton), hot    runner moulds  , core molds, three axis and six axis robots 
Experience in New Tool tryouts for plastic parts
Experience in Electronics and optical Media manufacturing industry
Experience in Clean Room working area 
Experience in different type of plastic material processing 
Familiar with product analysis and trouble shooting
Experience in 2K molding, Insert molding.
Proficient in managing people at different levels, leading a team for implementing SMED concepts
Demonstrated abilities in working on initiatives, achieving annual cost savings, Improved productivity by technology management and low cost automation

Training Undergone:
V&A Process training
Moss standard applications
Ms-Office

Future Goals

Seeking a challenging position in an organization, who offer a creative work environment in the field of Plastics, which can enable me to foresee the advances in technology and keep abreast my knowledge to the latest 

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