• Gender: Male
• Age: 44
• Designation: Head Tooling
• Highest Education Level: Diploma
• Preferred Country: India
• Notice Period: 30  Days
• Preferred Location: Tamil Nadu
• Work Experience: 22.3 Year(s)

Education

Diploma in Tool & Die Making

Skill Sets

Core Competencies
New Product Design & Development
Production Planning & Control
Tool Room Operations
Maintenance (Mould/Tool/Machine)
Operations
Project Management
Vendor Development
Estimation & Costing
Process Improvement
Quality Management

Work Experience

Head Tooling
From Nov’16 – till date
Company profile- manufactures metal stamping products. The Company offers precision stamping, molded and hybrid parts.

Job profile-
Steering the design & development projects for new product development to match manufacturing facility &
deliver products as per planned cost, quality, productivity & SOP requirements
Coordinating for the entire development activities including requirement analysis, planning, finalization of
specifications and prototype development with product validation
Managing the processes of research, design, testing & introducing production of entire line of products
Monitoring and controlling projects with respect to cost, resource deployment, time overruns and quality
compliance to ensure satisfactory execution of projects
Troubleshooting all technical problems; conducting various tests & inspections to ensure that products
developed are in compliance with preset quality specifications
Conducting product & process audits, analyzing the rejections in quality, detecting the root cause, taking
corrective actions and ensuring effectiveness of the same
Supervising day-to-day manufacturing related activities, manufacturing schedules and allocating work for
achieving monthly production targets
Providing direction, motivation & training to the team for ensuring optimum performance

Manager – Sales
From Jan’16 – Oct’16
Company profile- leading businesses in the Electronic Goods Showrooms

Dhoot Transmission Pvt. Ltd., Aurangabad as Manager - Moulding Dec’12 – Feb’15
Key Result Areas:
Managed new mould development, moulding production, maintenance tool and machine
Developed connector & fuse box for automobile wiring harness
Steered new project implementation, moulding improvement and new machine, tools & accessories
Generated revenue by utilizing the capacity and increased the capacity & manpower as per to the production plan
Participated in implementation of SAP & TPM
Contributed as TS16949 Coordinator

Perlos Telecommunication Electronics Components India Pvt. Ltd. (A Group of Lite-on Mobile), Chennai as
Sr. Engineer - Mould Maintenance & VA - Engineer (New Project Implementation) Jul’07 – Nov’12
Key Result Areas:
Managed the shifts (3 Shift Leaders, 23 Junior Engineer & 5 Trainees) production support for 13 projects & 183 moulds
Contributed as a team member for PQ (Daily Production Qty.) Meet
Conducted training for new people and other tool makers based on skill matrix results (SOP, Arrow, Mouldmaint NST,
5S, Hot Runner System, Mould Troubleshooting, HRS Troubleshooting, PM Mould, Work Plan, Checklist, EHS-Training)
Participated as a team member in Reduce CoPq, found the root cause and eliminated the problems in moulds
Steered new project implementation function from Design Review, Supplier Follow-up, Manufacturing, Mould
Trials, Capability Study (CMK), Production Capability Study (Cpk) and Mould Stabilization
Identified the scope to improve the mould performance and implemented the same with team members DCN
(Design Change Notice)
Implemented the ECN (Engineering Change Notice) from customer
Worked towards the KPI to get continual improvement, mould uptime, MTTR, MTFPM, FTT, 5S, 100%
adherence to preventive maintenance of moulds, reduced spare cost and provided training to the tool makers

BALDA Motherson Solution India Ltd., Chennai as Supervisor - Mould Maintenance Feb’07 – Jun’07

Novar India Ltd. (A group company of Honeywell), Chennai as Supervisor - Tool Room Aug’02 – Feb’07
Key Result Areas:
Designed & manufactured moulds, press tools, jigs & fixtures using AutoCAD (2007)
Performed SPC in the area of production & troubleshooting
Conducted mock-drills for Tooling Hazards; identified new hazards, aspects & management programmes
Implemented SMED (like Quick Mould Clamping) at mould tools
Worked on all tool room machines and EDM-Sparking machine
Successfully completed 7 Honeywell safety trainings for tool room
Steered improvement on key initiatives like PPM, OFI (Opportunities for Improvement), 5S, KPI (Key
Performance Indicator) & Clean Room Technology
Established relations with supplier for operations like sparking, CNC milling, wire cutting, all conventional
machining, polishing, jig boring, micro dimensional welding, CNC engraving, new mould manufacturing

Profile Summary
An accomplished professional with nearly 17 years of rich experience
including 11 months of entrepreneurial experience in New Tool
Development, Mould/Press Tool Maintenance, New Project
Implementation & Production and Tool Room Manufacturing Process
Expertise in designing manufacturing processes for dramatic improvements
& other external strategic demands; identifying capacity limitation,
bottlenecks and process problems for taking corrective action
Rich knowledge of 5S, Kaizen, Spare Management, Continual
Improvements on KPI
Worked with Finland Expats in Perlos
Experience in IMS (ISO-9001:2000, 14000-EHS, 18000-OHSAS)
documentations, procedures and guidelines
Skilled in managing design engineering operations involving design &
development, developing detailed drawing for manufacturing, coordinating
with internal departments and tool room operations
Experienced in managing multiple new product development projects while
developing baselines; controlling projects with respect to cost, budgets,
time overruns and quality compliance to ensure satisfactory execution