plastemartjobs.com Email: jobs@plastemart.com, hr@plastemart.com Download Date: 5/1/2025 8:33:24 PM ________________________________________________________________________________________ RefNo: CA - 32034 Gender: Male Age: 44 Designation: Head Tooling Highest Education Level: Diploma Preferred Location: Tamil Nadu Notice Period: 30 Days Education Details: Diploma in Tool & Die Making Skill Sets: Core Competencies New Product Design & Development Production Planning & Control Tool Room Operations Maintenance (Mould/Tool/Machine) Operations Project Management Vendor Development Estimation & Costing Process Improvement Quality Management Work Experience: 22.3 Work Experience Details: Head Tooling From Nov?16 ? till date Company profile- manufactures metal stamping products. The Company offers precision stamping, molded and hybrid parts. Job profile- Steering the design & development projects for new product development to match manufacturing facility & deliver products as per planned cost, quality, productivity & SOP requirements Coordinating for the entire development activities including requirement analysis, planning, finalization of specifications and prototype development with product validation Managing the processes of research, design, testing & introducing production of entire line of products Monitoring and controlling projects with respect to cost, resource deployment, time overruns and quality compliance to ensure satisfactory execution of projects Troubleshooting all technical problems; conducting various tests & inspections to ensure that products developed are in compliance with preset quality specifications Conducting product & process audits, analyzing the rejections in quality, detecting the root cause, taking corrective actions and ensuring effectiveness of the same Supervising day-to-day manufacturing related activities, manufacturing schedules and allocating work for achieving monthly production targets Providing direction, motivation & training to the team for ensuring optimum performance Manager ? Sales From Jan?16 ? Oct?16 Company profile- leading businesses in the Electronic Goods Showrooms Dhoot Transmission Pvt. Ltd., Aurangabad as Manager - Moulding Dec?12 ? Feb?15 Key Result Areas: Managed new mould development, moulding production, maintenance tool and machine Developed connector & fuse box for automobile wiring harness Steered new project implementation, moulding improvement and new machine, tools & accessories Generated revenue by utilizing the capacity and increased the capacity & manpower as per to the production plan Participated in implementation of SAP & TPM Contributed as TS16949 Coordinator Perlos Telecommunication Electronics Components India Pvt. Ltd. (A Group of Lite-on Mobile), Chennai as Sr. Engineer - Mould Maintenance & VA - Engineer (New Project Implementation) Jul?07 ? Nov?12 Key Result Areas: Managed the shifts (3 Shift Leaders, 23 Junior Engineer & 5 Trainees) production support for 13 projects & 183 moulds Contributed as a team member for PQ (Daily Production Qty.) Meet Conducted training for new people and other tool makers based on skill matrix results (SOP, Arrow, Mouldmaint NST, 5S, Hot Runner System, Mould Troubleshooting, HRS Troubleshooting, PM Mould, Work Plan, Checklist, EHS-Training) Participated as a team member in Reduce CoPq, found the root cause and eliminated the problems in moulds Steered new project implementation function from Design Review, Supplier Follow-up, Manufacturing, Mould Trials, Capability Study (CMK), Production Capability Study (Cpk) and Mould Stabilization Identified the scope to improve the mould performance and implemented the same with team members DCN (Design Change Notice) Implemented the ECN (Engineering Change Notice) from customer Worked towards the KPI to get continual improvement, mould uptime, MTTR, MTFPM, FTT, 5S, 100% adherence to preventive maintenance of moulds, reduced spare cost and provided training to the tool makers BALDA Motherson Solution India Ltd., Chennai as Supervisor - Mould Maintenance Feb?07 ? Jun?07 Novar India Ltd. (A group company of Honeywell), Chennai as Supervisor - Tool Room Aug?02 ? Feb?07 Key Result Areas: Designed & manufactured moulds, press tools, jigs & fixtures using AutoCAD (2007) Performed SPC in the area of production & troubleshooting Conducted mock-drills for Tooling Hazards; identified new hazards, aspects & management programmes Implemented SMED (like Quick Mould Clamping) at mould tools Worked on all tool room machines and EDM-Sparking machine Successfully completed 7 Honeywell safety trainings for tool room Steered improvement on key initiatives like PPM, OFI (Opportunities for Improvement), 5S, KPI (Key Performance Indicator) & Clean Room Technology Established relations with supplier for operations like sparking, CNC milling, wire cutting, all conventional machining, polishing, jig boring, micro dimensional welding, CNC engraving, new mould manufacturing Profile Summary An accomplished professional with nearly 17 years of rich experience including 11 months of entrepreneurial experience in New Tool Development, Mould/Press Tool Maintenance, New Project Implementation & Production and Tool Room Manufacturing Process Expertise in designing manufacturing processes for dramatic improvements & other external strategic demands; identifying capacity limitation, bottlenecks and process problems for taking corrective action Rich knowledge of 5S, Kaizen, Spare Management, Continual Improvements on KPI Worked with Finland Expats in Perlos Experience in IMS (ISO-9001:2000, 14000-EHS, 18000-OHSAS) documentations, procedures and guidelines Skilled in managing design engineering operations involving design & development, developing detailed drawing for manufacturing, coordinating with internal departments and tool room operations Experienced in managing multiple new product development projects while developing baselines; controlling projects with respect to cost, budgets, time overruns and quality compliance to ensure satisfactory execution ________________________________________________________________________________________