Ref. No. : CA - 32867 - (Production - Extrusion - Woven Sack – with 17.9 years in Plastic Industry)

Education

Complete Post Graduate Diploma in Plastics Processing and Testing from Central institute of
Petrochemicals Engineering and Technology, (CIPET) Ahmedabad in 2010.

Skill Sets

PP woven sacks , Cement bag, Fertilizer bag, Sugar bag, Anti-slip bag, etc.
HDPE Tarpaulin,Geomembrane and vermibed .
Production
Planning
Quality control
Testing
Waste control
Inventory control
Floor management
Machine handling
Men power handling
etc.
Inventory control
Machine handling
Men power handling
Statgic management
Tape plant
Looms
Lamination
Finishing

Work Experience

GM-Quality.
From :- Apr 2023 To Till Date
Company Profile :- Manufacturing Of HDPE Fabric Products .

GM Production
From : Jan 2022 To Feb 2023
Company Profile :- Manufacturing Of BOPP bags, flexographically printed woven bags, woven bags

Manager-Quality
From :- 2018 To 2021
Company Profile :- Shiv Shakti Industries

Shift engineer
From : Jan 2012 To Jan 2014
Company Profile :- Ploy sacks Ghana Limited

Tape plant in charge
From :- Aug 2009 To Dec 2011
Company Profile :- Union Quality Plastic Limited.

Job Profile :
I started my career in raffia industries as a Tape plant in charge in 2010, and now in 2023 i working as a GM Quality. Between this tenure I worked in several companies as a shift engineer, Quality in charge, Quality Manager, Production manager, General Manager and learn lot of things, still I am learning.

My working profile in my current company is to ensure national or international quality standard parameter in our product. National according BIS (Bureau of Indian Standard) and International according ISO, ASTMD, etc.

Denier,Shrinkages,GSM,Strength & elongation, Tear strength, Puncture strength, Burst strength, Hydrostatic pressure, Carbon black content ,carbon black dispersion, ash content, polymers melt flow rate,UV test, ageing, Impact test, Hook test, sandwich peel off test, water proofness test,etc.,these are
some routine test those we are doing in regular way.

Apart from these, maintain monthly BIS production record, test record and sales record lot wise, and updating all these data online on BIS site.
Making BOM against order and doing production planning according dispatch schedule.

Calculate raw material cost at every stage like tape production cost, Unlam fabric production cost, Lamination cost, Printing cost, sealing cost and dispatch cost as well.

Ensuring lowest waste and rejection generation in processing, Arranging daily short floor meeting with quality supervisor, production supervisor,operator,fitter and department head .Discussing on daily facing problem, production target, quality issues, maintenance issue,etc to avoid any kinds of major breakdown, quality complains so that product can deliver on time with zero defect.

Doing R&D on product development, sample analysis, fabric weaving pattern, process atomization.

Finding way of cost reduction through off grade polymer trail, through reprocessed used, through utilizing manpower efforts, through smooth production planning, etc.

I am responsible for production, quality and other process related issue to run factory smoothly.

Complete green field project
Rajgarh,Madhyapradesh with Polyfirm packaging private limited in August 2021.Set up all processing machineries – One tape plant, Twenty circular looms, One lamination plant, One four color flexo printing machine, One valvometric BCS machine, Six manual stitching machine, One hydraulic bale press machine, One cooling tower, Two chiller, Two air compressor. Set up a complete laboratory with Humidity chamber, Universal testing machine,MFI testing machine, Ash content testing machine, UV tester, electronic weighing balance for denier and GSM,etc.

Visited DR Congo in September 2018 and Bahrain in October 2014 as an expert adviser for machine setup for woven sacks project work

Future Goals

A polymer professional (CIPET Ahmedabad) having 14 years of rich experience in HDPE/PP raffia
industries. Expert in making all kinds of HDPE Tarpaulin,Geomembrane,Vermibed,Lay-flat tube (lapeta
pipe) and PP woven sacks like Cement bag, Sugar bag, Fertilizer bag, Anti-slip bag,etc.

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