• Gender: Male
• Age: 56
• Designation: GM operations
• Highest Education Level: Post Graduate Diploma
• Preferred Country: India
• Notice Period: 30  Days
• Preferred Location: Hyderabad
• Work Experience: 32.8 Year(s)

Education

Post Graduate Diploma in Plastics Engineering (PGD-PE) from Central Institute of Plastics Engineering and Technology (CIPED) in 1995
B.Tech. (Mechanical) from Kakatiya Institute of Technology and Science, Warangal in 1992
Diploma in Mechanical Equipment from Govt. Polytechnic, Kothagudem, Khammam (District) in 1988

Skill Sets

IT Skills
SAP Systems

Key Skills
Strategic Planning & Leadership
Plant Operations
Production & Maintenance
Budgeting & Cost Control
Financials Management/ P&L Accountability
Operational Excellence
Quality & Safety Management
Project Execution & Management
Regulatory/ Statutory Compliances
OEE & Operations
Team Building & Training

Work Experience

GM operations
From July 2016 to till date
Company profile- It is a 40 years old industry and very repute in the PVC Pipes and fitting, also group is in Roto molding, Garden and suction pipes extrusion ,irrigation, CPVC pipes and fittings and Solvent cement.

Job profile-
1) Water tank Factory (Roto Molding), 2) Garden and Suction pipes 3)CPVC Pipes and fittings and 4)solvent Cement.
1.Production
2.Maintenance
3.Quality
4.Compliance's
All four factories are at different ovations, synchronize all factories in terms of Man, machine and Materials And other resources.

Plant Head
From June 2012 to June2016
Company profile- leading manufacturer of rigid packaging and house ware products since 1984.

Job profile-
Responsible for P & L Improvements
Implementing manufacturing strategies and action plans at the plant so as to attain the productivity and cash profit targets
Handling the full working of the plant. Responsible for day to day operations
Initiate plans and processes which minimize manufacturing costs through effective utilization of manpower, equipment, facilities, materials, energy and capital
Ensuring 100% compliance to all statutory requirements
Providing leadership to all functions within the plant to ensure plant objectives are met.
Planning:
Develop and implement short- and long-term plans to ensure that the Plant has the necessary resources to meet business objectives and to participate in annual business planning and budgeting of the plant
Collaborate with both R&D and Business Development in new product designs, coordinating customer requirements with manufacturing cost and feasibility 
Production:
Develop all necessary policies and procedures to ensure that the Plant, equipment and the resources are effectively utilized to ensure maximum production efficiency and quality targets are achieved as per plan
Plan and ensure adherence to preventive and predictive maintenance schedule and obtain highest degree of customer satisfaction
Quality management: 
Oversee quality testing of all incoming raw materials, in-process product and of finished product with regards to defined parameters and provide support in case of any discrepancies/ issues
Meet PPAP requirements of the customers and maintain APQP
Ensure adherence to quality standards like ISO/TS16949/2009,ISO 14001, OHSAS,EHS, etc.
Inventory Management:
Managing the inventory at the Plant effectively with the SCM Head and aim towards maximizing the inventory turns.
Reducing the inventory carrying cost by effective planning
Monitor the availability of materials and spares in Stores and guide the Purchase Head to indent as per requirement
Interact with the local suppliers for material and equipment’s required, along with the Plant Purchase
Cost Savings:
Ensure reductions in scrap cost, in- process wastage cost, maintenance cost, Energy cost, etc.
Work with the Plant Purchase team for ensuring most cost effective purchase of raw materials/ non BOM items 
Regularly monitor the Plant MIS for tracking the cost
Plant Administration and Management:
Identify and prioritize tasks and activities involved in the day to day operations of the plant
Ensure the effective coordination of the various departments in the Plant to ensure synergies that will positively impact the Plant
Ensure adherence to safety, environment and health standards of EMS/ OHSAS and regularly monitor the same
Conduct the Safety Week in the Plant in line with the Safety Policy of the organization
Process Excellence:
Lead the implementation of new systems and process improvement measures like KANBAN, Kaizens, Pokayoke, 5S etc. at the Plant
Lead the TPM implementation across the Plant and to review the parameters of PQCDSM regularly
Form CFTs in the Plant to address specific issues or to undertake improvement projects in the Plant to ensure cross- functional participation in process/product improvement
Ensure adherence to safety norms by all personnel in the department so as to achieve the zero accident goal
Significant Accomplishments:
Successfully reduced 15% of manpower through time study and motion study.

Factory Head
From August 2002 – May 2012
Renuka Plastic Crafts Pvt. Ltd.
Growth path
Aug2002 to March’2005- Manager Operations
Apr2005 to March’ 2008-Sr.Manager Operations
April2008 to March2010-DGM technical& operations
From April 2010- as factory head

Plastic Materials handled are
Polyolefines
PP(co,Homo& random),HDPE,LDPE,LLDPE,
Styrene: PS,ABS
Engineering materials: Nylons(PA nylon6/6 nylon6), PC,PBT,POM,ABS,PET,PUR,PVC;
Significant Accomplishments:
Successfully executed Bumble Bee Project of “MWV” a US Company, involving manufacturing of Cap & Shroud
Involved in mould making process to enhance speedy, qualitative moulds
Played a key role in processing of toughest engineering material to “Schneider Electric”; implemented quality systems of “Schneider Electric” a French MNC into the system
Contributed in managing complete decoration of plastics closures with different shapes
Renovated & repaired old machines by analyzing problems; undertook daily, weekly and monthly maintenance leading to substantial 50% reduction in breakdown.
Controlled & maintained nil attrition rate during the entire tenure of 10 years

February 2000 – July 2002: K.R.S. Investment Ltd., Nigeria as Factory Manager – PET/Juice factory
Job profile-
Established entire pet project from scratch to deliver water to market, managed technical aspects, presented progress report periodically and ensured completion within time period of one year
Managed complete production of Preforms, Bottles and Water
Performed maintenance & operations of all utilities namely compressors, generators, electricity, chillers and workshop
Managed installation & commissioning of complete plant including injection molding machines, blow molding machines, compressors, generators, chillers, pneumatic s, water lines, treatment lines and filling lines; designed, erected and commissioned a 750 KVA Electric Panel
Developed in-house cooling towers and diesel tank; successfully developed 5 nos. of in-house chillers with capacity ranging from 5-20 tons
Traveled to China and India for inspecting, selecting equipment and identifying new vendors

December 1996 – February 2000: Vidyut Metallic s Ltd., Mumbai as Asst. Manager (Plastics Division) & Maintenance In-charge
Job profile-
Planned for preventive, periodical and breakdown maintenance of over 45 injection molding machines
Played a key role in re-conditioning & design modification of 20-year-old molding machines, resulting in increasing productivity by 50% & life of the machine by 40%, reducing power by 21%, manpower by 10% and cost of spares by 50%
Brought down inventory from 40 to 20% and power consumption of machines by 21% by modifying hydraulics system
Deputed for installation & commissioning of Nessei injection molding machines and moulds and inspection of digital hydraulics injection molding machines at L&T Mc Neil (DEMAG), Chennai

August 1992 – December 1996: DGP Windsor (India) Ltd., Mumbai as Senior Engineer (Application Development)

Trainings & Seminars
SAP: PP Module by Global Enterprise Information Systems in 2004
Pro/E and Ansys Advanced Design Packages by CIPET in 2004
Conventional, Proportional & Digital Hydraulics at Vickers Hydraulics, Ahmedabad in 1999
Seminars on Hot Runners, Injection Molding Machines, Personality Development, Leadership Qualities, Fire Safety, 7QC Tools and 5S

Profile Summary
Skilled in ensuring sufficient human, financial, technological, informational, quality, automation, process enhancement, HR, and material resources are available to ensure smooth operations
Excellence at managing financial performance of the entities by preparing profit & loss, balance sheet & cash flow statements; formulated business plans and feasibility reports in coordination with management, & other stakeholders
Expertise in managing technically advanced & state-of-the-art-business systems to ensure top & bottom-line profitability with skills in enhancing operational effectiveness within preset cost, time & quality parameters
Highly skilled in preparing & presenting financial statement to senior management, tracking production, costing & profitability through in-depth analysis, and formulating business plans
Experienced in devising optimal solutions, leading day-to-day business operations through effective utilization of man, machine, method & materials
Excellence in implementing systems pertaining to 7 QC Tools, Kaizen, Poke-Yoke, Lean Manufacturing, JIT, Six-Sigma, ISO 9001, GMP, TQM, TPM, Hoshin Kanri and 5S
Managed maintenance, modification & up-keeping of various equipment by adopting modern methodologies complying with quality standards; led preventive maintenance by following MTTR & MTBF techniques
Successfully performed testing, pre-commissioning & commissioning of various systems including conveyors, forklifts, EOT cranes, blowers, pumps, dust collectors, LPG systems, compressors (screw/centrifugal type), dryers, generators, chillers
Decision-maker with strong communication, interpersonal, collaborative, analytical, team building, problem-solving and organizational capabilities

An accomplished professional offering 25 years of demonstrated capability in driving the entire business operations including Production, Mfg, Quality, vendor Development , Marketing & Finance
Having Excellent Knowledge & Background in Tooling & Molding using the processes of, Injection Molding. Extrusion Blow Molding ,injection blow molding Injection stretch blow molding, Vacuum forming, and roto molding
Initiated new commercial tool rooms for mold making.
Having good knowledge in Mould making, Press Tools , Jogs & Fixtures.