plastemartjobs.com Email: jobs@plastemart.com, hr@plastemart.com Download Date: 5/9/2025 2:44:23 PM ________________________________________________________________________________________ RefNo: CA - 29649 Gender: Male Age: 56 Designation: GM operations Highest Education Level: Post Graduate Diploma Preferred Location: Hyderabad Notice Period: 30 Days Education Details: Post Graduate Diploma in Plastics Engineering (PGD-PE) from Central Institute of Plastics Engineering and Technology (CIPED) in 1995 B.Tech. (Mechanical) from Kakatiya Institute of Technology and Science, Warangal in 1992 Diploma in Mechanical Equipment from Govt. Polytechnic, Kothagudem, Khammam (District) in 1988 Skill Sets: IT Skills SAP Systems Key Skills Strategic Planning & Leadership Plant Operations Production & Maintenance Budgeting & Cost Control Financials Management/ P&L Accountability Operational Excellence Quality & Safety Management Project Execution & Management Regulatory/ Statutory Compliances OEE & Operations Team Building & Training Work Experience: 32.8 Work Experience Details: GM operations From July 2016 to till date Company profile- It is a 40 years old industry and very repute in the PVC Pipes and fitting, also group is in Roto molding, Garden and suction pipes extrusion ,irrigation, CPVC pipes and fittings and Solvent cement. Job profile- 1) Water tank Factory (Roto Molding), 2) Garden and Suction pipes 3)CPVC Pipes and fittings and 4)solvent Cement. 1.Production 2.Maintenance 3.Quality 4.Compliance's All four factories are at different ovations, synchronize all factories in terms of Man, machine and Materials And other resources. Plant Head From June 2012 to June2016 Company profile- leading manufacturer of rigid packaging and house ware products since 1984. Job profile- Responsible for P & L Improvements Implementing manufacturing strategies and action plans at the plant so as to attain the productivity and cash profit targets Handling the full working of the plant. Responsible for day to day operations Initiate plans and processes which minimize manufacturing costs through effective utilization of manpower, equipment, facilities, materials, energy and capital Ensuring 100% compliance to all statutory requirements Providing leadership to all functions within the plant to ensure plant objectives are met. Planning: Develop and implement short- and long-term plans to ensure that the Plant has the necessary resources to meet business objectives and to participate in annual business planning and budgeting of the plant Collaborate with both R&D and Business Development in new product designs, coordinating customer requirements with manufacturing cost and feasibility? Production: Develop all necessary policies and procedures to ensure that the Plant, equipment and the resources are effectively utilized to ensure maximum production efficiency and quality targets are achieved as per plan Plan and ensure adherence to preventive and predictive maintenance schedule and obtain highest degree of customer satisfaction Quality management:? Oversee quality testing of all incoming raw materials, in-process product and of finished product with regards to defined parameters and provide support in case of any discrepancies/ issues Meet PPAP requirements of the customers and maintain APQP Ensure adherence to quality standards like ISO/TS16949/2009,ISO 14001, OHSAS,EHS, etc. Inventory Management: Managing the inventory at the Plant effectively with the SCM Head and aim towards maximizing the inventory turns. Reducing the inventory carrying cost by effective planning Monitor the availability of materials and spares in Stores and guide the Purchase Head to indent as per requirement Interact with the local suppliers for material and equipment?s required, along with the Plant Purchase Cost Savings: Ensure reductions in scrap cost, in- process wastage cost, maintenance cost, Energy cost, etc. Work with the Plant Purchase team for ensuring most cost effective purchase of raw materials/ non BOM items? Regularly monitor the Plant MIS for tracking the cost Plant Administration and Management: Identify and prioritize tasks and activities involved in the day to day operations of the plant Ensure the effective coordination of the various departments in the Plant to ensure synergies that will positively impact the Plant Ensure adherence to safety, environment and health standards of EMS/ OHSAS and regularly monitor the same Conduct the Safety Week in the Plant in line with the Safety Policy of the organization Process Excellence: Lead the implementation of new systems and process improvement measures like KANBAN, Kaizens, Pokayoke, 5S etc. at the Plant Lead the TPM implementation across the Plant and to review the parameters of PQCDSM regularly Form CFTs in the Plant to address specific issues or to undertake improvement projects in the Plant to ensure cross- functional participation in process/product improvement Ensure adherence to safety norms by all personnel in the department so as to achieve the zero accident goal Significant Accomplishments: Successfully reduced 15% of manpower through time study and motion study. Factory Head From August 2002 ? May 2012 Renuka Plastic Crafts Pvt. Ltd. Growth path Aug2002 to March?2005- Manager Operations Apr2005 to March? 2008-Sr.Manager Operations April2008 to March2010-DGM technical& operations From April 2010- as factory head Plastic Materials handled are Polyolefines PP(co,Homo& random),HDPE,LDPE,LLDPE, Styrene: PS,ABS Engineering materials: Nylons(PA nylon6/6 nylon6), PC,PBT,POM,ABS,PET,PUR,PVC; Significant Accomplishments: Successfully executed Bumble Bee Project of ?MWV? a US Company, involving manufacturing of Cap & Shroud Involved in mould making process to enhance speedy, qualitative moulds Played a key role in processing of toughest engineering material to ?Schneider Electric?; implemented quality systems of ?Schneider Electric? a French MNC into the system Contributed in managing complete decoration of plastics closures with different shapes Renovated & repaired old machines by analyzing problems; undertook daily, weekly and monthly maintenance leading to substantial 50% reduction in breakdown. Controlled & maintained nil attrition rate during the entire tenure of 10 years February 2000 ? July 2002: K.R.S. Investment Ltd., Nigeria as Factory Manager ? PET/Juice factory Job profile- Established entire pet project from scratch to deliver water to market, managed technical aspects, presented progress report periodically and ensured completion within time period of one year Managed complete production of Preforms, Bottles and Water Performed maintenance & operations of all utilities namely compressors, generators, electricity, chillers and workshop Managed installation & commissioning of complete plant including injection molding machines, blow molding machines, compressors, generators, chillers, pneumatic s, water lines, treatment lines and filling lines; designed, erected and commissioned a 750 KVA Electric Panel Developed in-house cooling towers and diesel tank; successfully developed 5 nos. of in-house chillers with capacity ranging from 5-20 tons Traveled to China and India for inspecting, selecting equipment and identifying new vendors December 1996 ? February 2000: Vidyut Metallic s Ltd., Mumbai as Asst. Manager (Plastics Division) & Maintenance In-charge Job profile- Planned for preventive, periodical and breakdown maintenance of over 45 injection molding machines Played a key role in re-conditioning & design modification of 20-year-old molding machines, resulting in increasing productivity by 50% & life of the machine by 40%, reducing power by 21%, manpower by 10% and cost of spares by 50% Brought down inventory from 40 to 20% and power consumption of machines by 21% by modifying hydraulics system Deputed for installation & commissioning of Nessei injection molding machines and moulds and inspection of digital hydraulics injection molding machines at L&T Mc Neil (DEMAG), Chennai August 1992 ? December 1996: DGP Windsor (India) Ltd., Mumbai as Senior Engineer (Application Development) Trainings & Seminars SAP: PP Module by Global Enterprise Information Systems in 2004 Pro/E and Ansys Advanced Design Packages by CIPET in 2004 Conventional, Proportional & Digital Hydraulics at Vickers Hydraulics, Ahmedabad in 1999 Seminars on Hot Runners, Injection Molding Machines, Personality Development, Leadership Qualities, Fire Safety, 7QC Tools and 5S Profile Summary Skilled in ensuring sufficient human, financial, technological, informational, quality, automation, process enhancement, HR, and material resources are available to ensure smooth operations Excellence at managing financial performance of the entities by preparing profit & loss, balance sheet & cash flow statements; formulated business plans and feasibility reports in coordination with management, & other stakeholders Expertise in managing technically advanced & state-of-the-art-business systems to ensure top & bottom-line profitability with skills in enhancing operational effectiveness within preset cost, time & quality parameters Highly skilled in preparing & presenting financial statement to senior management, tracking production, costing & profitability through in-depth analysis, and formulating business plans Experienced in devising optimal solutions, leading day-to-day business operations through effective utilization of man, machine, method & materials Excellence in implementing systems pertaining to 7 QC Tools, Kaizen, Poke-Yoke, Lean Manufacturing, JIT, Six-Sigma, ISO 9001, GMP, TQM, TPM, Hoshin Kanri and 5S Managed maintenance, modification & up-keeping of various equipment by adopting modern methodologies complying with quality standards; led preventive maintenance by following MTTR & MTBF techniques Successfully performed testing, pre-commissioning & commissioning of various systems including conveyors, forklifts, EOT cranes, blowers, pumps, dust collectors, LPG systems, compressors (screw/centrifugal type), dryers, generators, chillers Decision-maker with strong communication, interpersonal, collaborative, analytical, team building, problem-solving and organizational capabilities An accomplished professional offering 25 years of demonstrated capability in driving the entire business operations including Production, Mfg, Quality, vendor Development , Marketing & Finance Having Excellent Knowledge & Background in Tooling & Molding using the processes of, Injection Molding. Extrusion Blow Molding ,injection blow molding Injection stretch blow molding, Vacuum forming, and roto molding Initiated new commercial tool rooms for mold making. Having good knowledge in Mould making, Press Tools , Jogs & Fixtures. ________________________________________________________________________________________