• Gender: Male
• Age: 48
• Designation: Dy. Manger Maintenance
• Highest Education Level: Graduate - Degree
• Preferred Country: India
• Preferred Location: Pune
• Work Experience: 22.2 Year(s)

Education

B.E.

Skill Sets

Auto CAD Software from Government Polytechnic, Mumbai (An Autonomous Institute) in 2002
2 Ideas-CAD/CAM in 2002
3 CNC Programming & Operations in 2002
SAP ERP
Maintenance of Hydraulic and Pneumatic, Hydro Pneumatic Press, SPM, all types of Grinding Machines CNC/VMC, Erection and Commissioning, and Servicing
Utility equipment like Compressor, (RECI-Screw) Dryer, DG Set and AMC
TPM methodological activities like JH Support, TBM, CBM, MTTR and MTBF Improvement
Documentation and Control, TS Documentation, Modification of Machine
Analysis of B/D, Coolant Management, OEE Improvement
Implementation of Preventative and Predictive Maintenance
Autonomous / Planned Maintenance, Shifting of Machine
Assembly Line Machine Unit, Reverse Osmosis Plant, Oil Filtration Unit, CMM
Sound Testing and Machine Vibration
Lubrication Management
Specifications&Drawings

Work Experience

Dy. Manger- Maintenance
Since Sep’2010
Company profile - Manufacturing Plastic Components

Job profile -
Directing complete plant operations including Erection & Commissioning, Operations & Maintenance, Overhauling, Waste Management, Material Management, Procurement, Health & Safety Assurance, Regulatory Compliance, and Worker Management
Acting as Auditor of TS-16949 & TPM, managing workforce of 15 workmen, Arranging shift Schedule, Breakdown & Preventive maintenance of CNC VMC (Turning & Grinding) & Tool Room, Injection Mouldings, Assembly Lines (ASEH & SLH) machines, Erection & Commissioning of New Machines
Spearheading operations and maintenance of all type of plant equipment Centrifugal Pumps, Vertical High Capacity Cooling Water Pumps, Fans, Fuel Oil Pumps, Belt Conveyors and so on
Supervising breakdown maintenance activities such as attending breakdowns, allocating manpower as per skill requirement, conducting Route Cause Analysis, Why-Why Analysis, Trip Analysis to find out exact root cause of the breakdown, implementing corrective/ preventive actions, and so on
Ensuring periodic & preventive maintenance is appropriately scheduled & emergency troubleshooting & maintenance support is readily available to ensure smooth plant operations
Minimizing bottlenecks for achieving high productivity with maximization of men, material & machine
Assisting project management activities involving preliminary project plan, layout, designs & drawings, preliminary engineering & equipment specifications; supervising budgeting &reviewing reports on project progress
Identifying improvement areas and recommending process modifications and equipment calibrations to enhance operational efficiencies of machine / equipment
Facilitating techno-commercial functions including tendering/ bidding, finalizing contracts; preparing purchase orders, procuring required material, making payments to vendors, & ensuring that proper data is captured in SAP ERP
Managing day-to-day vendor’s performance, conducting rejection analysis & initiating corrective action at vendor’s end for meeting cost, delivery & quality norms; monitoring incoming products supplied by vendors
Implementing & documenting ISO 9000, ISO 14001 for EMS and 5S, Time Motion Study, Quality Circle.
Adhering to environment and pollution control regimen by closely monitoring:
Utilizing concrete volute pumps for Cooling Water System to recycle water
Advancing air pollution monitoring system to ensure minimization of the plant’s environmental impact
Leading team with their career development including performance management, feedback & training, and motivation
Cultivating relationships of mutual cooperation and respect for organizational benefit

Mechanical Maintenance
From Jan’2006 – Sep’2010
Comapny profile - manufactures auto parts

Oct’2003 – Jan’2006 Advic
Hi-Tech Pvt. Ltd., Pune as Engineer – (Mechanical Maintenance)

Aug’2002 – Jul’2003
Finolex Cables Ltd., Pune as Trainee Maintenance Engineer

Hands-on experience on all types of Hydraulic and Pneumatic, Hydro Pneumatic Press, SPM, all types of Grinding Machines , CNC/VMC, Injection Moulding Machines , utility equipment like Compressor, (RECI-Screw) Dryer, DG Set and AMC
Selected twice for visiting Germany as a reward from the company basis excellent performance
Rich exposure in managing complete plant operations & maintenance roadmap entailing capacity planning, resource utilization, material management, work measurement and production norms establishment to achieve organizational goals
Strong experience in enhancing productivity, operational efficiency, quality & process effectiveness by implementing changes in shifts, machinery, equipment, of working, direction of quality control inspection& audit systems
Proficient in quality tools such as Lean Manufacturing, , 5S, Kaizen, TQM, 7QC Tools, Operating Efficiency, Job Allocation, ISO 9000, ISO 14001 for EMS, 5S, Time Motion Study, Quality Circle and so on
Highly effective in implementing policies, annual plans & budgets for ensuring smooth running of plant operations & cost reduction strategies
Track record of maintaining peaceful and amicable work environment, and initiating measures for the benefits of stakeholders
Enterprising leader with excellent analytical, communication, troubleshooting, problem-solving, performance management and interpersonal skills