plastemartjobs.com Email: jobs@plastemart.com, hr@plastemart.com Download Date: 6/1/2025 8:35:40 PM ________________________________________________________________________________________ RefNo: CA - 32230 Gender: Male Age: 48 Designation: Dy. Manger Maintenance Highest Education Level: Graduate - Degree Preferred Location: Pune Education Details: B.E. Skill Sets: Auto CAD Software from Government Polytechnic, Mumbai (An Autonomous Institute) in 2002 2 Ideas-CAD/CAM in 2002 3 CNC Programming & Operations in 2002 SAP ERP Maintenance of Hydraulic and Pneumatic, Hydro Pneumatic Press, SPM, all types of Grinding Machines CNC/VMC, Erection and Commissioning, and Servicing Utility equipment like Compressor, (RECI-Screw) Dryer, DG Set and AMC TPM methodological activities like JH Support, TBM, CBM, MTTR and MTBF Improvement Documentation and Control, TS Documentation, Modification of Machine Analysis of B/D, Coolant Management, OEE Improvement Implementation of Preventative and Predictive Maintenance Autonomous / Planned Maintenance, Shifting of Machine Assembly Line Machine Unit, Reverse Osmosis Plant, Oil Filtration Unit, CMM Sound Testing and Machine Vibration Lubrication Management Specifications&Drawings Work Experience: 22.3 Work Experience Details: Dy. Manger- Maintenance Since Sep?2010 Company profile - Manufacturing Plastic Components Job profile - Directing complete plant operations including Erection & Commissioning, Operations & Maintenance, Overhauling, Waste Management, Material Management, Procurement, Health & Safety Assurance, Regulatory Compliance, and Worker Management Acting as Auditor of TS-16949 & TPM, managing workforce of 15 workmen, Arranging shift Schedule, Breakdown & Preventive maintenance of CNC VMC (Turning & Grinding) & Tool Room, Injection Mouldings, Assembly Lines (ASEH & SLH) machines, Erection & Commissioning of New Machines Spearheading operations and maintenance of all type of plant equipment Centrifugal Pumps, Vertical High Capacity Cooling Water Pumps, Fans, Fuel Oil Pumps, Belt Conveyors and so on Supervising breakdown maintenance activities such as attending breakdowns, allocating manpower as per skill requirement, conducting Route Cause Analysis, Why-Why Analysis, Trip Analysis to find out exact root cause of the breakdown, implementing corrective/ preventive actions, and so on Ensuring periodic & preventive maintenance is appropriately scheduled & emergency troubleshooting & maintenance support is readily available to ensure smooth plant operations Minimizing bottlenecks for achieving high productivity with maximization of men, material & machine Assisting project management activities involving preliminary project plan, layout, designs & drawings, preliminary engineering & equipment specifications; supervising budgeting &reviewing reports on project progress Identifying improvement areas and recommending process modifications and equipment calibrations to enhance operational efficiencies of machine / equipment Facilitating techno-commercial functions including tendering/ bidding, finalizing contracts; preparing purchase orders, procuring required material, making payments to vendors, & ensuring that proper data is captured in SAP ERP Managing day-to-day vendor?s performance, conducting rejection analysis & initiating corrective action at vendor?s end for meeting cost, delivery & quality norms; monitoring incoming products supplied by vendors Implementing & documenting ISO 9000, ISO 14001 for EMS and 5S, Time Motion Study, Quality Circle. Adhering to environment and pollution control regimen by closely monitoring: Utilizing concrete volute pumps for Cooling Water System to recycle water Advancing air pollution monitoring system to ensure minimization of the plant?s environmental impact Leading team with their career development including performance management, feedback & training, and motivation Cultivating relationships of mutual cooperation and respect for organizational benefit Mechanical Maintenance From Jan?2006 ? Sep?2010 Comapny profile - manufactures auto parts Oct?2003 ? Jan?2006 Advic Hi-Tech Pvt. Ltd., Pune as Engineer ? (Mechanical Maintenance) Aug?2002 ? Jul?2003 Finolex Cables Ltd., Pune as Trainee Maintenance Engineer Hands-on experience on all types of Hydraulic and Pneumatic, Hydro Pneumatic Press, SPM, all types of Grinding Machines , CNC/VMC, Injection Moulding Machines , utility equipment like Compressor, (RECI-Screw) Dryer, DG Set and AMC Selected twice for visiting Germany as a reward from the company basis excellent performance Rich exposure in managing complete plant operations & maintenance roadmap entailing capacity planning, resource utilization, material management, work measurement and production norms establishment to achieve organizational goals Strong experience in enhancing productivity, operational efficiency, quality & process effectiveness by implementing changes in shifts, machinery, equipment, of working, direction of quality control inspection& audit systems Proficient in quality tools such as Lean Manufacturing, , 5S, Kaizen, TQM, 7QC Tools, Operating Efficiency, Job Allocation, ISO 9000, ISO 14001 for EMS, 5S, Time Motion Study, Quality Circle and so on Highly effective in implementing policies, annual plans & budgets for ensuring smooth running of plant operations & cost reduction strategies Track record of maintaining peaceful and amicable work environment, and initiating measures for the benefits of stakeholders Enterprising leader with excellent analytical, communication, troubleshooting, problem-solving, performance management and interpersonal skills ________________________________________________________________________________________