• Gender: Male
• Age: 49
• Designation: Department Head
• Highest Education Level: Post Graduate Diploma
• Current Gross Salary: INR  500000 /Annum
• Expected Gross Salary: INR  800000 /Annum
• Preferred Country: India
• Notice Period: 60  Days
• Preferred Location: Coimbatore, Tamilnadu
• Work Experience: 28.7 Year(s)

Education

MBA (Operation Management) in 2007 from IGNOU New Delhi. with 73.45%

B.E (Production Engineering), 1993–1997
from UNIVERSITY OF MADRAS, Hosur, with 68%

Skill Sets

PREVENTIVE, BREAKDOWN, PREDICTIVE MAINTENANCE.
MECHANICAL & ELECTRICAL MAINTENANCE: All kind of machineries in rubber industries, Forging & Fine Blanking Presses, Hydraulic & Power presses, Molding machineries, SPM, Ovens & Furnaces, EOT Cranes, Tool room m/cs, Assembly machineries, Treatment Plants and All kind of Utility machineries.
HYDRAULICS & PNEUMATICS: All type of Maintenance, Circuit design & Troubleshooting and Excellent Product knowledge of all manufacturers.
PLC: Programming & Trouble shooting.
IMPLEMENTATION KNOWLEDGE OF LEAN SIGMA (Black Belt)
IMPLEMENTATION KNOWLEDGE OF TPM & ENERGY CONSERVATION.
HAVE BEEN WORKING WITH ISO-TS 16949: 2002, ISO 14001.
IMPLEMENTATION KNOWLEDGE OF SAP PM MODULE.
AUTO CAD – 2000 & MS – OFFICE.
PLANT SHIFTING, ERECTION & COMMISSIONING OF MACHINES.

Work Experience

Incharge - Maintenance
since Oct 2004 with a TS 16949: 2000 Company, manufacturing Fine Blanking Components, Chains & Sprockets to Cater Major Automotive OEMs and working for ISO 14001.

JOB PROFILE
Achieve / Ensure Maximum throughput / Availability at the Lowest Cost, the Highest Quality, and the Optimum Safety Standards.
Leading maintenance team consist 3 Engineers, 15 Fitters and 7 Electricians.
Identify and Implement Cost Reductions.
Provide Accurate Equipment Maintenance Records.
Collect Necessary Maintenance Cost Information.
Optimize Maintenance Resources and have control over Contract activities.
Optimize Capital Equipment Life.
Minimize Inventory On Hand & Energy Usage.
Selection and Procurement of New Machineries.
Responsible for Environment, Safety and Health.
Responsible for TS 16949: 2000, TPM, 5S Activities in Maintenance function.

ACHIEVEMENTS
Successful Selection, Procurement, Erection and Commissioning of Mettler Toledo – Weigh Bridge, Reynold – Chiller, Atlas Copco – Screw Compressor, Swaraj – forklift, Denklo – Wind Turbine Ventilator and Stahl – EOT Cranes.
Successful Design and Laying Utility Piping System in New Plant.
Successfully Implemented My SAP – PM Module.
Design & Fabrication of SPM for VSS trimming which results 40 Lacs Saving.
Achieved 24.75 Lpa thru modification of Hydraulic / electric circuit
Successfully reduced Inventory from 45 L to 22.3 L (05), 22.3 L to 16.54 L (06).
Reduced Breakdown from 7.51% to 2.95% in 2005, 2.95% to 2.17 in 2006 & 2.17 to 1.94 in 2007.
Successful Erection and commissioning of Fine Blanking Presses after attending 2 weeks Successful training in Fein tool- Italy (2005) & in Mori-Japan (2007).
Successfully implementing SIX SIGMA project – Tool failure cost reduction which was given cost saving about 45 Lpa to the Organization.

DY. MANAGER - MAINTENANCE
FEB 2004 – OCT 2004
SUJA RUBBER INDUSTRIES (P) LTD IN MAYILADUTHURAI
This is an ISO 9001: 2000 Company manufacturing Oil seals, Molded Rubber Parts to cater Global Automotive OEMs.

SENIOR ENGINEER - MANUFACTURING
OCT ’ 03 – FEB ’ 04
INDIA JAPAN LIGHTING PVT LTD IN CHENNAI
This is QS 9000 Indo–Japanese Joint venture manufacturing Automotive Lighting Equipments to cater Automotive OEMs.

SENIOR ENGINEER - MAINTENANCE
AUG’ 01 – JULY’ 03
SIGMA FREUDENBERG NOK (P) LTD IN MOHALI
This is an ISO – TS 16949: 2002 Indo–German–Japanese Joint venture manufacturing Oil seals, Molded Rubber Parts to cater Global Automotive OEMs.

ENGINEER - MAINTENANCE
FEB’ 98 – AUG’ 01
HI – TECH ARAI LTD IN MADURAI
This is an ISO 14001 Indo–Japanese Joint venture manufacturing Oil seals, ‘O’ Rings, Reed valves and Molded Rubber Parts to cater Indian Automotive OEMs.