plastemartjobs.com Email: jobs@plastemart.com, hr@plastemart.com Download Date: 5/3/2025 8:30:17 PM ________________________________________________________________________________________ RefNo: CA - 1654 Gender: Male Age: 49 Designation: Department Head Highest Education Level: Post Graduate Diploma Current Gross Salary: 500000 500000 /Annum Expected Gross Salary: 800000 800000 /Annum Preferred Location: Coimbatore, Tamilnadu Notice Period: 60 Days Education Details: MBA (Operation Management) in 2007 from IGNOU New Delhi. with 73.45% B.E (Production Engineering), 1993?1997 from UNIVERSITY OF MADRAS, Hosur, with 68% Skill Sets: PREVENTIVE, BREAKDOWN, PREDICTIVE MAINTENANCE. MECHANICAL & ELECTRICAL MAINTENANCE: All kind of machineries in rubber industries, Forging & Fine Blanking Presses, Hydraulic & Power presses, Molding machineries, SPM, Ovens & Furnaces, EOT Cranes, Tool room m/cs, Assembly machineries, Treatment Plants and All kind of Utility machineries. HYDRAULICS & PNEUMATICS: All type of Maintenance, Circuit design & Troubleshooting and Excellent Product knowledge of all manufacturers. PLC: Programming & Trouble shooting. IMPLEMENTATION KNOWLEDGE OF LEAN SIGMA (Black Belt) IMPLEMENTATION KNOWLEDGE OF TPM & ENERGY CONSERVATION. HAVE BEEN WORKING WITH ISO-TS 16949: 2002, ISO 14001. IMPLEMENTATION KNOWLEDGE OF SAP PM MODULE. AUTO CAD ? 2000 & MS ? OFFICE. PLANT SHIFTING, ERECTION & COMMISSIONING OF MACHINES. Work Experience: 28.7 Work Experience Details: Incharge - Maintenance since Oct 2004 with a TS 16949: 2000 Company, manufacturing Fine Blanking Components, Chains & Sprockets to Cater Major Automotive OEMs and working for ISO 14001. JOB PROFILE Achieve / Ensure Maximum throughput / Availability at the Lowest Cost, the Highest Quality, and the Optimum Safety Standards. Leading maintenance team consist 3 Engineers, 15 Fitters and 7 Electricians. Identify and Implement Cost Reductions. Provide Accurate Equipment Maintenance Records. Collect Necessary Maintenance Cost Information. Optimize Maintenance Resources and have control over Contract activities. Optimize Capital Equipment Life. Minimize Inventory On Hand & Energy Usage. Selection and Procurement of New Machineries. Responsible for Environment, Safety and Health. Responsible for TS 16949: 2000, TPM, 5S Activities in Maintenance function. ACHIEVEMENTS Successful Selection, Procurement, Erection and Commissioning of Mettler Toledo ? Weigh Bridge, Reynold ? Chiller, Atlas Copco ? Screw Compressor, Swaraj ? forklift, Denklo ? Wind Turbine Ventilator and Stahl ? EOT Cranes. Successful Design and Laying Utility Piping System in New Plant. Successfully Implemented My SAP ? PM Module. Design & Fabrication of SPM for VSS trimming which results 40 Lacs Saving. Achieved 24.75 Lpa thru modification of Hydraulic / electric circuit Successfully reduced Inventory from 45 L to 22.3 L (05), 22.3 L to 16.54 L (06). Reduced Breakdown from 7.51% to 2.95% in 2005, 2.95% to 2.17 in 2006 & 2.17 to 1.94 in 2007. Successful Erection and commissioning of Fine Blanking Presses after attending 2 weeks Successful training in Fein tool- Italy (2005) & in Mori-Japan (2007). Successfully implementing SIX SIGMA project ? Tool failure cost reduction which was given cost saving about 45 Lpa to the Organization. DY. MANAGER - MAINTENANCE FEB 2004 ? OCT 2004 SUJA RUBBER INDUSTRIES (P) LTD IN MAYILADUTHURAI This is an ISO 9001: 2000 Company manufacturing Oil seals, Molded Rubber Parts to cater Global Automotive OEMs. SENIOR ENGINEER - MANUFACTURING OCT ? 03 ? FEB ? 04 INDIA JAPAN LIGHTING PVT LTD IN CHENNAI This is QS 9000 Indo?Japanese Joint venture manufacturing Automotive Lighting Equipments to cater Automotive OEMs. SENIOR ENGINEER - MAINTENANCE AUG? 01 ? JULY? 03 SIGMA FREUDENBERG NOK (P) LTD IN MOHALI This is an ISO ? TS 16949: 2002 Indo?German?Japanese Joint venture manufacturing Oil seals, Molded Rubber Parts to cater Global Automotive OEMs. ENGINEER - MAINTENANCE FEB? 98 ? AUG? 01 HI ? TECH ARAI LTD IN MADURAI This is an ISO 14001 Indo?Japanese Joint venture manufacturing Oil seals, ?O? Rings, Reed valves and Molded Rubber Parts to cater Indian Automotive OEMs. ________________________________________________________________________________________