• Gender: Male
• Age: 37
• Designation: Asst.Manager- Production
• Highest Education Level: Graduate - Degree
• Preferred Location: Chennai
• Work Experience: 12.8 Year(s)

Education

Bachelors Mechanical in 2005-2009 with 78% (First Class Distinction)
Higher Secondary Physics, Chemistry ,Mathematics in 2004-2005 with 85%
S.S.L.C from Physics, Chemistry ,Mathematics in 2002-2003 with 83%

Skill Sets

TECHNICAL PROFICIENCY:
Software Skill: Operating system- MS Office applications (Excel, PowerPoint, Word, etc.
3D CAD Software - CATIA V5 R18.
Professional Certification: Maters in CAD-CAM.

CORE COMPETENCIES :
Execution Of Monthly ,Weekly Production Plans.
Analyzing and action taken for non-conformance and preparing the Q.C reports , CAPA Reports etc . ? Skilled in implementing Total Productive Maintenance (TPM) and improving quality of machines,
equipment& processes
Identifying root cause of problems and operational bottlenecks to work out pragmatic solutions.
Supervising & controlling production parameters for ensuring product quality in compliance with the
given standards.
Daily reports for loss analysis and corrective & preventive actions on non-conformances in the regular
operations
Analyzing daily GEMBA meeting problems to avoid reoccurrence
Handling documentation of EMS and IATF activities related to production.

Work Experience

Asst.Manager- Production
From (July 2018 - Dec 2020 )
Company profile- company manufacturing Steel Strips Wheels Ltd for Renault Nissan, Hyundai, BMW, M&M, TATA, VW Polo,
Honda, Piaggio and JLR

Job profile-
Leading the production team of Car Wheel manufacturing , To achieve targets/KPIs on a daily
basis.
Responsible for the execution & smooth functioning of Rim production &Assembly process.
Man- Machine management & Productivity improvement with overall scarp reduction.
Responsible for control rejection rate ( In-process) .
Plan and Execution of On-Job Training.
Preparing skill matrix & Identify training needs & development of Team members.
Generate reports and conduct daily production meetings.
Conduct daily MOM with Engineers, Junior Engineers & workers regarding improvement in
Productivity, & reduction of rejection & Consumables.
Maintain Production Register & OEE.
Documentation of all customer related process.
Responsible for Process up—gradation/Continuous improvement through kaizen, Trials for better
quality, Cost & Timely delivery /JIT.
Preparing daily rejection review report and corrective action along with team members.
Reducing and monitoring consumable cost on a day-to-day basis.
To coordinate with planning department for maximum utilization of man and machine. ? Monitoring OEE trend day to day basic and take action for further improvements.
Responsible for monthly rejection review report along with preventive & corrective action plan
taken based on 4M analysis along with team members.
Responsible for setting quality norms & process parameter.
Improvement in first pass quality, Re-work reduction, Process optimization etc.
Initiate plan and action to increase productivity.
Maintain work instruction, operation standard and ISO/TS audit documents.

Senior Production Engineer
From (April 2010 - August 2017)
Company profile- leading manufacturer of Auto-Electrical components like Flywheel
Magneto, Starter motor and Wiper motor for major Auto OEM across the globe.

Joined as "Graduate Engineer Trainee" in April- 2010

Job profile-
Execute plan given by Production Planning Control on shop floor.
Look after the manpower management, Machine condition and Availability of material.
Continuous monitoring of bottleneck for the improvement of Productivity & zero rejection.
Checking 5S activity on daily basis & On job training to operators for skill enhancement.
Provide daily control WIP of raw material to finish product with the help of SAP operating.
Taking action on losses by involving operators & doing kaizens.
Coordination with Tool Engg. & Maintenance for smooth flow of production for Quantity &
Quality.
Monitoring & doing internal Process Audit so as to improve the quality of product.

TRAININGS ATTENDED:
EMS-OSHAS, 5S, SAP-PP, TPM, SPC, 7QC TOOLS, GD&T, KAIZEN, POKA- YOKE , FMEA, HIRA-Safety.

KEY FUNCTIONAL AREAS :
Manufacturing of Steel Wheels for 2wheeler & 4wheeler vehicles.
Manufacturing of various types of Flywheel Magneto and Starter Motor for 2wheeler & 3wheeler
vehicles.
Manufacturing specialties: Machining, Roll Forming, Butt-welding, Spot Welding, Mig-Welding,
Testing, Pressing and Assembly operations.
Programming & Handling knowledge of CNC Machines, able to Program, set-up & operate the m/c and
measuring instruments.

A Technically sound professional offering over a 10 Years of proven track record in Manufacturing
Department of Automobile/Auto Ancillary (Steel Wheels – 2W/4W Vehicles ,Flywheel Magneto,
Starter Motor - 2W/3W Vehicle) units.
Academic & professional qualification includes studies in B.E. Mechanical Engineering from Anna
University, Chennai.
In-depth experience, knowledge & exposure in various Quality Tools, Standards, Systems such as; SPC,
FMEA PREPARATION, SAP-PRODUCTION PLANNING; TPM; TS-16949 & ISO-14001:2004 ,EMS-OSHAS
,HIRA.
Expert handling of responsibilities pertaining to various Operation Functions like; SAP-Production
planning, Production Management and Lean manufacturing methods.
Actively worked and implemented Total quality management (TQM) and continual improvement
methods ; such as seven quality tools , 5-S, Poke-yoke, Kaizen and TPM (Total Production Management).
SMED and SPC techniques .
Inventory Control, Process Improvements, Cost Reduction, Productivity, O.E.E are my key result areas in
current organization .
Having excellent interpersonal, Leadership Skills & result-oriented approach towards the accomplishment
of organization goals
Experience in overall Industrial activity including Production, m/c Breakdown, Operator safety and
Production system.