plastemartjobs.com Email: jobs@plastemart.com, hr@plastemart.com Download Date: 5/9/2025 6:07:39 PM ________________________________________________________________________________________ RefNo: CA - 30314 Gender: Male Age: 37 Designation: Asst.Manager- Production Highest Education Level: Graduate - Degree Preferred Location: Chennai Education Details: Bachelors Mechanical in 2005-2009 with 78% (First Class Distinction) Higher Secondary Physics, Chemistry ,Mathematics in 2004-2005 with 85% S.S.L.C from Physics, Chemistry ,Mathematics in 2002-2003 with 83% Skill Sets: TECHNICAL PROFICIENCY: Software Skill: Operating system- MS Office applications (Excel, PowerPoint, Word, etc. 3D CAD Software - CATIA V5 R18. Professional Certification: Maters in CAD-CAM. CORE COMPETENCIES : Execution Of Monthly ,Weekly Production Plans. Analyzing and action taken for non-conformance and preparing the Q.C reports , CAPA Reports etc . ? Skilled in implementing Total Productive Maintenance (TPM) and improving quality of machines, equipment& processes Identifying root cause of problems and operational bottlenecks to work out pragmatic solutions. Supervising & controlling production parameters for ensuring product quality in compliance with the given standards. Daily reports for loss analysis and corrective & preventive actions on non-conformances in the regular operations Analyzing daily GEMBA meeting problems to avoid reoccurrence Handling documentation of EMS and IATF activities related to production. Work Experience: 12.8 Work Experience Details: Asst.Manager- Production From (July 2018 - Dec 2020 ) Company profile- company manufacturing Steel Strips Wheels Ltd for Renault Nissan, Hyundai, BMW, M&M, TATA, VW Polo, Honda, Piaggio and JLR Job profile- Leading the production team of Car Wheel manufacturing , To achieve targets/KPIs on a daily basis. Responsible for the execution & smooth functioning of Rim production &Assembly process. Man- Machine management & Productivity improvement with overall scarp reduction. Responsible for control rejection rate ( In-process) . Plan and Execution of On-Job Training. Preparing skill matrix & Identify training needs & development of Team members. Generate reports and conduct daily production meetings. Conduct daily MOM with Engineers, Junior Engineers & workers regarding improvement in Productivity, & reduction of rejection & Consumables. Maintain Production Register & OEE. Documentation of all customer related process. Responsible for Process up?gradation/Continuous improvement through kaizen, Trials for better quality, Cost & Timely delivery /JIT. Preparing daily rejection review report and corrective action along with team members. Reducing and monitoring consumable cost on a day-to-day basis. To coordinate with planning department for maximum utilization of man and machine. ? Monitoring OEE trend day to day basic and take action for further improvements. Responsible for monthly rejection review report along with preventive & corrective action plan taken based on 4M analysis along with team members. Responsible for setting quality norms & process parameter. Improvement in first pass quality, Re-work reduction, Process optimization etc. Initiate plan and action to increase productivity. Maintain work instruction, operation standard and ISO/TS audit documents. Senior Production Engineer From (April 2010 - August 2017) Company profile- leading manufacturer of Auto-Electrical components like Flywheel Magneto, Starter motor and Wiper motor for major Auto OEM across the globe. Joined as "Graduate Engineer Trainee" in April- 2010 Job profile- Execute plan given by Production Planning Control on shop floor. Look after the manpower management, Machine condition and Availability of material. Continuous monitoring of bottleneck for the improvement of Productivity & zero rejection. Checking 5S activity on daily basis & On job training to operators for skill enhancement. Provide daily control WIP of raw material to finish product with the help of SAP operating. Taking action on losses by involving operators & doing kaizens. Coordination with Tool Engg. & Maintenance for smooth flow of production for Quantity & Quality. Monitoring & doing internal Process Audit so as to improve the quality of product. TRAININGS ATTENDED: EMS-OSHAS, 5S, SAP-PP, TPM, SPC, 7QC TOOLS, GD&T, KAIZEN, POKA- YOKE , FMEA, HIRA-Safety. KEY FUNCTIONAL AREAS : Manufacturing of Steel Wheels for 2wheeler & 4wheeler vehicles. Manufacturing of various types of Flywheel Magneto and Starter Motor for 2wheeler & 3wheeler vehicles. Manufacturing specialties: Machining, Roll Forming, Butt-welding, Spot Welding, Mig-Welding, Testing, Pressing and Assembly operations. Programming & Handling knowledge of CNC Machines, able to Program, set-up & operate the m/c and measuring instruments. A Technically sound professional offering over a 10 Years of proven track record in Manufacturing Department of Automobile/Auto Ancillary (Steel Wheels ? 2W/4W Vehicles ,Flywheel Magneto, Starter Motor - 2W/3W Vehicle) units. Academic & professional qualification includes studies in B.E. Mechanical Engineering from Anna University, Chennai. In-depth experience, knowledge & exposure in various Quality Tools, Standards, Systems such as; SPC, FMEA PREPARATION, SAP-PRODUCTION PLANNING; TPM; TS-16949 & ISO-14001:2004 ,EMS-OSHAS ,HIRA. Expert handling of responsibilities pertaining to various Operation Functions like; SAP-Production planning, Production Management and Lean manufacturing methods. Actively worked and implemented Total quality management (TQM) and continual improvement methods ; such as seven quality tools , 5-S, Poke-yoke, Kaizen and TPM (Total Production Management). SMED and SPC techniques . Inventory Control, Process Improvements, Cost Reduction, Productivity, O.E.E are my key result areas in current organization . Having excellent interpersonal, Leadership Skills & result-oriented approach towards the accomplishment of organization goals Experience in overall Industrial activity including Production, m/c Breakdown, Operator safety and Production system. ________________________________________________________________________________________