Ref. No. : CA - 15074 - (Production - Compounds & Masterbatch – with 17.3 years in Plastic Industry)

Education

Diploma in Plastic Technology From IERT Allahabad (U.P.) in 2011

Skill Sets

Excellent analytical, troubleshooting and inter-personal skills with proven ability in driving numerous process enhancement, troubleshooting, production efficiency, root cause analysis and process cost minimization

Twin screw compounding extruders of 70mm, 58mm and 30 mm (make-S.M.Platek, Korea).
Twin screw Extruder STS -75 (make-Coperion)
Individually handling and operation of PLC SCADA system for process control.
Operation and Calibration of Gravimetric feeding system (make-Ktron and Brabender).
Working knowledge of MS Office Package.

Work Experience

Assistant Production Manager
From :- Sep '24 Present
Company Profile :- manufacture high-performance engineering plastics, primarily serving India's automotive, electrical, and e-mobility sectors

JOb Profile :-
Production Planning & Execution: Spearheaded production scheduling and resource utilization
aligned with PPC inputs, improving delivery adherence and reducing bottlenecks by 20%.
Multi-Product Handling & Quality Compliance: Supervised compounding of 50+ polymer-based
formulations, ensuring batch consistency, QCPC compliance, and timely corrective actions during
deviations.
KPI Monitoring & Process Optimization: Analyzed OEE, scrap rate, setup time, and yield to
implement targeted process improvements, resulting in a 20% boost in overall line efficiency.
Material Coordination & Inventory Control: Collaborated with procurement and logistics to
streamline raw material scheduling, reducing material shortages and inventory costs by 30%.
Manpower Planning & Team Leadership: Led a cross-functional shift team, optimized manpower
allocation using skill matrix mapping, and reduced operational delays by 30% through focused training
and SOP adherence.

Senior Production Executive
From :- Dec '15 Sep '24
Company profile :- manufacturer of high-performance engineering plastics and materials

Job Profile :-
Boosted Productivity: Supervised and coached shift operators, increasing team output by 20% and
reducing error rates by 15%.
Cross-Departmental Collaboration: Coordinated with Maintenance, Quality, and Logistics teams,
decreasing downtime by 25% and improving efficiency.
Compliance & Safety Goals: Executed EHS audits aligned with strategic plans, achieving 100%
compliance and reducing incidents by 30%.
Operational Efficiency: Streamlined work permit processes, cutting approval times by 25% and
enhancing workflow execution.
Risk Mitigation & Issue Resolution: Resolved deviations and unsafe acts, reducing incidents by 30%
and customer complaints by 20% through 8D analysis

Team Member Production -Engg. Plastics 
Sice July 2011 -Dec '15 
Company Profile: manufactures Polyester Films, Specialty Polymers and Engineering Plastic compounds. 
Job Profile:
Responsible for smooth operation of polymer compounding line with maximum production of material grades in a shift.
Conducting continuous process improvement to reduce change over time and waste reduction.
Complete man power handling and motivation to ensure maximum work with smoothly.
Controlling and monitoring of plant parameters and process.
Run material grades and machine as per SOPs. 
Production under controlling of quality specification as per customer requirement.
Plant shut down jobs and planning.
Investigate reasons behind any process related problems and develop corrective action plan with implementation.
Optimization of recycle usage without affecting final product quality.
Process optimization and establishment for newly commercialized material grades.
Preparation of all operation related documents and maintaining all documents as per ISO/TS 16949.

A seasoned Plastic Engineer: with profound experience in Production, Process improvement, Rework Solvation, polymer compounding line operation, process planning and control, labor management and ISO/TS16949 in plastics compounding segment; presently, associated 

Future Goals

Desire the Challenging and responsible position in polymer/plastics or allied segment as production/operation professional.

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