• Gender: Male
• Age: 33
• Designation: Assistant Manager (HOD)
• Highest Education Level: Graduate - Degree
• Preferred Country: India
• Preferred Location: Up
• Work Experience: 11.1 Year(s)

Education

B.Tech Kurukshetra University Mechanical 2014
12th CBSE PCM 2010
10th CBSE Science 2008

Skill Sets

Paint-Shop Maintenance
Utility Maintenance
Injection Molding Maintenance
Project Management (Green Field & Brown Field)
Quality System
IATF 16949
ISO 45001 And 14001 Implementations
Maintenance Planning and Scheduling
Electrical Maintenance
Mechanical Maintenance
Capex And Expenses
Maintenance Item Procurement
Vendor Management

Work Experience

Assistant Manager (HOD)
From -Sept.2014 till now
Company profile -one of the leading manufacturers of plastic auto components injection molding parts

Job profile -
Managing PU Paint-shop, Injection Molding Plant and Utility related Maintenance Schedule and Preventive Maintenance, Time based Maintenance, Condition Based Maintenance and Breakdown of equipment
Managing and handling all types of Maintenance like Mechanical, Electrical and Hydraulic
Managing team of 14 members including Engineers, technician, Fitter, Electrician and Welders
Planning, managing and controlling the yearly Capex and Expense of Department
Undertaking regular Health and Safety Risk Assessment through daily Gemba with EHS department.
Managing Fire Fighting system and their maintenance
Procurement of Equipment spare part of department
Monitoring Critical spare part and general consumable items inventory and receiving & maintaining through ERP
Scheduling and managing of all maintenance related activity of Electrical work, Plumbing and fabrication work in plant
Installation of new machines and existing machine (move to new place)
Monitoring outside contractors for repairing work
Managing AMC for equipment
Ensuring all statutory maintenance and testing with relevant standards
Managing Departmental KPI and presenting MRM, Improvement Data (kaizen, Suggestion)
Providing On -Job and Class room training to team member to upgrade their skills

Key Skills And Competencies
Maintenance of Paint-shop Plant Equipment
Preparation of Yearly Preventive and Time-based Maintenance Plan of Paint-shop, Injection Molding and Utility equipment
Overhead and flat-bed type roller conveyor repair Maintenance
Conveyor drive and driven sprocket condition monitoring, alignment
All safety checking of roller conveyor like Take up unit weight setting, shear cum share pin sizing
Maintenance of Ratio-metric PNG burners of Oven and Pre treatment process
Maintenance of ASU burner to maintain booth temperature in winter session
Maintenance and handling of Paint booth Exhaust and Oven circulation fan blower by monitoring vibration and bearing temperature
Maintenance of Air supply unit to maintain Paint Booth Humidity and Booth temperature
Maintenance of Paint Feeding system in Booth Paint Pump, Paint Regulator and Paint Guns
Maintaining Treatment tank water parameters like pH, Conductivity
Maintenance of Injection Molding Plant Equipment
Maintenance of Hydraulic Injection Molding Machine from 100 ton to 910 Ton of Ferromatik, Haitian and Toshiba make
Maintenance of Full electrical Injection molding machine from 180 ton to 450 Ton of TOYO make
Maintenance of auxiliary equipment like MTC, HRTC, Sequential Timer
Maintenance of Steam Assisted MTC
Maintenance of 3 -axis robot of WITTMANN, YUSHIN and STAR-SEIKI
Handling Material conveying system
Health check-up of Molding machine Lubrication checking, Transducer calibration, System pressure calibration, Pressure -Voltage calibration, machine Parallelity, Leveling, pump Flow checking, hydro motor condition checking

Maintenance of Utility Equipment
Handling of Utility equipment like EOT crane upto 15-ton, Chain Hoist,
Handling of Water & Air cooler Water chiller upto capacity of 15 ton
Maintenance and efficiency checking of Air compressor upto capacity of 250 cfm
Maintenance of WTP plant like RO plant and DM water plant of 10 KLD
Maintenance and handling of ETP upto 50 KLD
Maintenance of STP upto 10 KLD
Maintenance of DG set upto 600 kva of Caterpillar and Cummins

Departmental Document
Departmental MIS, KPI, MTBF , MTTR , MRM and continual improvement plan to improve system
All IATF 16949 related documents including Risk assessment, contingency plan
OHSAS ISO 45001 and EMS 14001 related Risk assessment (HIRA & ASPECT-IMPACT) and their documents
Use of 7 QC tools for evaluate better root cause analysis
Use of 3M (Muda, MURA, MURI) to evaluate optimum efficiency