plastemartjobs.com Email: jobs@plastemart.com, hr@plastemart.com Download Date: 10/20/2025 4:19:43 PM ________________________________________________________________________________________ RefNo: CA - 33435 Gender: Male Age: 33 Designation: Assistant Manager (HOD) Highest Education Level: Graduate - Degree Preferred Location: Up Education Details: B.Tech Kurukshetra University Mechanical 2014 12th CBSE PCM 2010 10th CBSE Science 2008 Skill Sets: Paint-Shop Maintenance Utility Maintenance Injection Molding Maintenance Project Management (Green Field & Brown Field) Quality System IATF 16949 ISO 45001 And 14001 Implementations Maintenance Planning and Scheduling Electrical Maintenance Mechanical Maintenance Capex And Expenses Maintenance Item Procurement Vendor Management Work Experience: 11.1 Work Experience Details: Assistant Manager (HOD) From -Sept.2014 till now Company profile -one of the leading manufacturers of plastic auto components injection molding parts Job profile - Managing PU Paint-shop, Injection Molding Plant and Utility related Maintenance Schedule and Preventive Maintenance, Time based Maintenance, Condition Based Maintenance and Breakdown of equipment Managing and handling all types of Maintenance like Mechanical, Electrical and Hydraulic Managing team of 14 members including Engineers, technician, Fitter, Electrician and Welders Planning, managing and controlling the yearly Capex and Expense of Department Undertaking regular Health and Safety Risk Assessment through daily Gemba with EHS department. Managing Fire Fighting system and their maintenance Procurement of Equipment spare part of department Monitoring Critical spare part and general consumable items inventory and receiving & maintaining through ERP Scheduling and managing of all maintenance related activity of Electrical work, Plumbing and fabrication work in plant Installation of new machines and existing machine (move to new place) Monitoring outside contractors for repairing work Managing AMC for equipment Ensuring all statutory maintenance and testing with relevant standards Managing Departmental KPI and presenting MRM, Improvement Data (kaizen, Suggestion) Providing On -Job and Class room training to team member to upgrade their skills Key Skills And Competencies Maintenance of Paint-shop Plant Equipment Preparation of Yearly Preventive and Time-based Maintenance Plan of Paint-shop, Injection Molding and Utility equipment Overhead and flat-bed type roller conveyor repair Maintenance Conveyor drive and driven sprocket condition monitoring, alignment All safety checking of roller conveyor like Take up unit weight setting, shear cum share pin sizing Maintenance of Ratio-metric PNG burners of Oven and Pre treatment process Maintenance of ASU burner to maintain booth temperature in winter session Maintenance and handling of Paint booth Exhaust and Oven circulation fan blower by monitoring vibration and bearing temperature Maintenance of Air supply unit to maintain Paint Booth Humidity and Booth temperature Maintenance of Paint Feeding system in Booth Paint Pump, Paint Regulator and Paint Guns Maintaining Treatment tank water parameters like pH, Conductivity Maintenance of Injection Molding Plant Equipment Maintenance of Hydraulic Injection Molding Machine from 100 ton to 910 Ton of Ferromatik, Haitian and Toshiba make Maintenance of Full electrical Injection molding machine from 180 ton to 450 Ton of TOYO make Maintenance of auxiliary equipment like MTC, HRTC, Sequential Timer Maintenance of Steam Assisted MTC Maintenance of 3 -axis robot of WITTMANN, YUSHIN and STAR-SEIKI Handling Material conveying system Health check-up of Molding machine Lubrication checking, Transducer calibration, System pressure calibration, Pressure -Voltage calibration, machine Parallelity, Leveling, pump Flow checking, hydro motor condition checking Maintenance of Utility Equipment Handling of Utility equipment like EOT crane upto 15-ton, Chain Hoist, Handling of Water & Air cooler Water chiller upto capacity of 15 ton Maintenance and efficiency checking of Air compressor upto capacity of 250 cfm Maintenance of WTP plant like RO plant and DM water plant of 10 KLD Maintenance and handling of ETP upto 50 KLD Maintenance of STP upto 10 KLD Maintenance of DG set upto 600 kva of Caterpillar and Cummins Departmental Document Departmental MIS, KPI, MTBF , MTTR , MRM and continual improvement plan to improve system All IATF 16949 related documents including Risk assessment, contingency plan OHSAS ISO 45001 and EMS 14001 related Risk assessment (HIRA & ASPECT-IMPACT) and their documents Use of 7 QC tools for evaluate better root cause analysis Use of 3M (Muda, MURA, MURI) to evaluate optimum efficiency ________________________________________________________________________________________