Ref. No. : CA - 32571 - (Production - Extrusion – with 30.1 years in Plastic Industry)

Education

B.Sc. (Mathematics with Statistics & Economics), 1989 Calcutta University

Skill Sets

Technical Skills
Microsoft Windows, Microsoft Office & Excel and Internet Application

Technically competent professional with experience across Production Planning & Control, Process & Quality Management, Quality Control, Material Management, Safety and Team Management.
Expertise in detailed planning and scheduling to meet pre set production targets and conceptualizing and implementing process modifications to enhance operational efficiency and optimize resource utilization.
Proven abilities in enhancing production process operations, optimizing resource & capacity utilisation, escalating productivity & operational efficiencies, while curtailing costs & expenses.
Highly skilled in designing and implementing quality control systems and procedures to minimize rejections and achieve highest quality standards.
Ability to handle multiple tasks in high-pressure environments and under tight schedule & deadlines

Work Experience

Unit Head
Since May 2016 to till
Company profile- Manufacturer Of Flexible Packaging For Different Type Of Products Like Tea, Pan Masala Etc

Job profile-
Designing and implementing systems and procedures to facilitate smooth functioning of overall production operations and enhancing operational efficiency.
Developing and executing the best practices and Standard Operating Procedures (SOP) targeting at organizational excellence.
Implementing strategic vision and direction to production operations so as to meet the medium and long term objectives of the Organization.
Ensuring full utilization of issued raw material, involve in man-power management & motivating staffs to achieve targeted production as well to maintain the quality standards.
Devising and implementing company quality assurance program in compliance with company requirements. Targeting least failures at customer end by controlling the quality during production with effective feedback & closure systems.
Maintaining databases for the Production & Quality Systems and assisting in preparation of quality trending reports. Attending customers complaints, Conducting Internal Audit & Preparing Corrective & Preventive Actions (CAPA) through Why-Why / Fish-Bone analysis.
Guiding the Team for Inspecting and Testing the products at various stages in the production process. Evaluating the data to show how the product might differ from existing standards of quality and reliability. Issuing Authority of COA of final FG & QNCR.

Manager, QA & Development
From Feb 2010 - Apr 2016
Company profile- manufacturing of unsupported plastics film and sheet.

Job profile-
Performed & assist day to day activities related to Quality Control of RM, In-process & FG Product as per the Quality Plan & to lead a dedicated team of QC.
Responsible for Analyzing & Documentation of QC Testing & Validation of Equipment periodically.
Conduct everyday meeting as a QA Head on wastage & Non-Compliance of the FG & Process material and report to the top management.
Coordinated with Customers like HUL, P&G, ITC, Patanjali, Rasna, Beladona Plasters, Tata Salt, GSK etc. on matters related to Non Compliance as well as New Product Developments.
Organize & Conduct Internal Quality Audit every 6 months interval.
Established and adjusted work procedures to meet the quality standard and on time delivery.
Ensured relevant training & education to the QC & Production Staffs to maintain and update the Food Safety Management System (FSMS) on the basis of continual improvement and report to top management (M R) on the Effectiveness & Suitability of FSSC 22000 in the Management Review Meeting (MRM) periodically as a Food Safety Team Leader (FSTL).

IN-CHARGE, FLEXIBLE PACKAGING DIV.
Metalo Products (P.) Ltd., Kolkata
February 2000 January 2010
Responsibility to keep co-ordination among the stores, production and dispatch depts. to run the unit smooth & unaffected. Gathered knowledge on solvent-less lamination process (Nord Mecannica). Responsible for random checking and sampling of Quality of finished goods (such as Bond Strength, Seal Strength, HR Test, COF, Odour Test, Drop Test, Dart Impact Test, Scuff Test, Vacuum & Leakage Test, Hot Air Oven Test, Cobb Test etc.) before dispatch. Also deal with the Packaging Developments of Clients New Product (Products like medicine, spices, snacks, biscuits, tea, confectionery, edible oil, rice/atta, milk powder, oats, shampoo etc.) and to attend customer complaints whenever required.

PRODUCTION (SHIFT) IN-CHARGE
The Paper Products Ltd. Kalyani, West Bengal & Silvassa, D & N Haveli
March 1996 February 2000
Responsible to keep watch on the performances of the workers for achieving production targets. Also responsable for Ink-mixing & Shade Matching process and to keep track with the Material in-charge for uninterrupted flow of raw materials. Responsible to attend and inspect the necessary maintenance works of the machines as and When required. Also gather experience in Paper printing (surface) and wax coating process (single/both sides). Final responsibility for attaining max Productivity with maintaining Quality Standards in own shift. Received intensive training at Companys Thane & Silvassa Unit for 3 months each which to implement at Kalyani Unit.

SUPERVISORY STAFF (PRODUCTION)
India Foils Ltd., Kolkata
September 1995 February 1996

Continuous Supervision and Inspection for achieving production targets and control of wastage's.
To keep Co-ordination with the Planning & Process Control dept so that production could be smooth and unaffected.
To submit the Daily Shift production report to the higher authority for their study and records.
Extra-responsibility given for watching Lamination section particularly (dry & wet lamination, Extrusion lamination, heat & pressure lamination etc.) & Foil printing and Shellac coating & PEG coating.
Acquired experience in high speed multicolour quality printing on latest machines like, Cerutti, Rotomec, Experpac, Pelican etc with Auto Registration Control (ARC) system, On-line inspection using Stroboscope & Synchroscope and Auto Splicing system at both unwind & rewind sections (Turret).

PRODUCTION SUPERVISOR
Navana Printing Works (Pvt.) Ltd., Kolkata June 1990 August 1995
Joined as a Trainee in production dept. and trained in-house for production planning and scheduling,
Achieving production targets, control of material consumption & wastages etc. Acquired hands-on experience in multicolour rotogravure printing (reverse & Surface), Lamination (Dry & Wet) and slitting-cum-rewinding process. Also responsible for continuous checking of the quality of the processed &FG materials. Had to maintain daily production report & Cardex (whole Job wise report)

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