• Gender: Male
• Age: 30
• Designation: Tooling Designer
• Highest Education Level: Graduate - Degree
• Notice Period: 30  Days
• Preferred Location: Chittoor
• Work Experience: 7.3 Year(s)

Education

2012-2016 - B.Tech in Mechanical Engineering from Jawaharlal Nehru Institute of Technology (JNTU-A) University, Anantapur, Andra pradesh. CGPA: 60.3%.

Skill Sets

Overall 2.8 years of work experience in EFD Induction Private Limited as a
Mechanical Tooling Design engineer
Currently working as Tool Design engineer in Research & Development team.
Tool Designing & Drafting for Hardening & Brazing machines (Heat treatment process).

Design Tools : PTC Creo 4.0, CAD, Siemens PLM, Solid works, Catia V5.
Operating Systems : Linux, Windows.
Software : PDM, Wind Chill, ERP, ELTA, CNC programing & C language.
Certification : Six-sigma, Lean Management, Advanced GD &T Stock up
Analysis, 5’s , Advanced manufacturing technology, Ethical hacking

Team Player, Problem Solving Skills, Analytical skills, Good Communication Skills, Always learning.

Work Experience

Tooling Designer
Since June 2018
Company Profile : International Induction Heating specialist’s throughout the world
Job Profile :
Responsible for Base Tooling development, work holding devises for multiple customer components by using Creo 4.0 parametric.
Experience in Induction Coil & Quench set-up designing for global & Indian customers with respect to Power & Frequency calculations based on component Mass.
Responsible for ELTA simulation (Heat analysis), to check the Case depth & Heat pattern for multiple customer components.
Attending or organizing the meeting with power source department to finalize the suitable power source.
Responsible for pump selection, to cool the coil, IGBT Transformer & Quench the Component after hardening.
Experience in selecting the Chiller, Heat exchanger, Duplex Filter and magnetic skimmer with seniors.
Responsible for Layout (weld frame or plinth) as per customer requirement with team.
Experience in Designing or selecting the spindle, conveyors with or without indexing table with team.
Experience in Designing & Selecting the Pick & Place with servo motor or pneumatics cylinder with Orientation mechanism. • Experience in designing the LM (linear motion) Guides with Ball Screw mechanism or worm screw mechanism.
Experience in designing &drafting the Guide Rods & Rollers to align the movements with self-lubricating bushes (DJ bushes).
Checking the manufacturing Feasibility with certified vendors (ISO Standards).
Attending or organizing the meetings with purchase department & vendors for material feasibility.
Checking the standard raw material Feasibility to avoid the unwanted machining cost.
Experience in Negotiating with vendors.
Actively participated in Quality Checking process to make sure parts are ok.
Actively participating in Assembly process to avoid the miss communication, support the assembly needs to avoid the time delay. • Actively participated in trails and support the application team as required.
Selecting the FRL unit with Suitable Solonoids values, Read switches to run the mechanism & Proximity sensor to get the right feedback.
Experience Designing & Drafting the Poke –Yoke & Go gauge-NO Go gauge mechanism with orientation to make easy for loading & unloading the components.
Experience in Designing Work Holding Devices with Orientation to make friendly loading and unloading for customer.
3D Part modeling, Assemblies & Drafting with respect to the GD & T based on ISO Manufacturing Standards for Global customers in Creo 4.0 parametric & CAD.
Advanced skills in DFM (Design for Machinability) best practices and numerous CAD/CAE/CAM tools, Data storage on PDM WINDCHILL.
Create the required BOM (Bill of Material) and got approval from manager to indenting the required materials through ERP system.

Intern
Feb 2017 to Dec 2017
Job Profile :
AT Fabrication Unit:
Study the Drawing as per Bill of Material.
Review the mechanical & chemical properties for the materials. Like steel plates, tubes etc.
Make a dimensional report for indusial projects after CNC cutting to avoid mistakes.
Arranging the materials after CNC Cutting to welder.
Making reports for fit up dimensional report & final dimensional reports for weld frames (Deviation to be noted).
Checking the weld thickness as per required ratio to be noted.
Participated in NON DESTRUCTIVE activities like LPT, MPT, UT.
Visual test like, Spatters to be marked. Make sure spatters to be removed before dispatch.
Participated in liquid penetration tests to avoid the weld defects.

At Fiber Department:
Arranging the raw material for molding. Like Glass with different Grades, Resign (Fire resistant resign), Gel coat with Thinner.
Make a report for GEL Coat thickness & curing Time.
Identifying the molding defects like pin holes, blow holes, cracks, etc Add putty to defects and make the clear.
Sent to paint shop to apply paint

Rewards and Appreciation:
Six-sigma project:
Designed a pneumatic set-up and gripper set-up for in-house machine from the scrap.
Customer: NTN- Thailand & Endurance Tulip & for components.
This set-up will helps to Minimum 15 lakhs/year for company.
Got rewards & prize money for this project.

Appreciation for Poka-yoke:
Re-designed the complex holding device for input/output shaft in a simple mechanism.
It helps to minimize the cost & easy to load & unload the component.
Customer: Bill forge, Bangalore