Ref. No. : CA - 26595 - (Production - Extrusion – with 34.3 years in Plastic Industry)

Education

B.Sc. (Chemistry) From Poompuhar College, Melaiyur (Bharathidasan University, Trichy) in 1987

Skill Sets

Experience in Polymer’s Production & Manufacturing.
Strategic Planning & Management, Plant Operations & Management, Manufacturing Operations, Quality Assurance & Control, Cost Control Process Enhancement, Safety Operations, Maintenance & Operations Man Management
Proven abilities to enhance the manufacturing / production process operations optimise resource & capacity utilization; escalating productivity & operational efficiencies; while curtailing costs & expenses across organisations. Resourceful at strategizing techniques for maximum utilization of manpower / machinery.
Keen understanding of the formalities and implementation of quality systems and complying with the norms of regulatory authorities.
Conversant with striking perfect coordination with all involved agencies; ensuring bottleneck-free work execution.
An enterprising leader with the abilities in leading multi-skilled motivated teams to achieve organisational goals and industry best practices.Successfully compl

Work Experience

Dy. Production In Charge
Present
Company Profile: Leading manufacturer of plastic rope.
Job Profile:
Proven abilities to enhance the manufacturing / production process operations optimize resource & capacity utilization; escalating productivity & operational efficiencies; while curtailing costs & expenses across organisations. Resourceful at strategizing techniques for maximum utilization of manpower / machinery.
Keen understanding of the formalities and implementation of quality systems and complying with the norms of regulatory authorities.
Conversant with striking perfect coordination with all involved agencies; ensuring bottleneck-free work execution.
An enterprising leader with the abilities in leading multi-skilled motivated teams to achieve organisational goals and industry best practices.Successfully completed B.Sc. (Chemistry).
Exceptionally well organised with a track record that demonstrates self - motivation, creativity, and initiative to achieve both personal & corporate goals. Believe in leading from the front.

Factory In-charge
Since Oct 1999
Job Profile :
Handled following machines:-
LSN – (Length Stretched Netting Machine).
Fishnet Machine (Japan & Korea).
(5 pitch to 9 pitch machine handled by individually).
Production Details:-
Extruder: 0.32 mm size twines with various impressive colours approximately one ton per day.
Fishnet Section: 165 kilograms approximately various sizes and depth produced from seven types of various fishnet machines including one computer attached machine. Handling computers machines in Distributed Computer System Panel (DCS). The finished goods such as fishnet monofilament twine have been exported to various countries like Armenia, Mexico, Brazil, East Africa and Gulf countries. Manufacturing fishnet to export to Sri Lanka.

Jr Production Engineer
Oct 1995 to Aug 1999
Company Name : Nylofils India Ltd.
Job Profile :
Managed entire departments and manufactured the following materials:-
Nylon Synthetic Monofilament.
Fishing Lines (Higher Diameter Hanks from 1.0 to 2.5 mm).
The above production has been supplied according to the requirements and taste of the fishnet units.
Uniplas Extruder – Japan
0.32 mm diameter twines 1.5 tons of materials per day the finished goods supplied in the coastal area within the market of the nation that is with in India.

Senior Supervisor cum Chemist
May 1989 to Oct 1995
Company Name : Superfil Products Ltd.
Company Profile : Manufacturer of Nylon-6, Nylon-6.6 and Nylon 6, 10. Polyester, Poly propylene synthetic monofilaments.
Job Profile :

Chemist
Feb 1988 to Jan 1989
Company Name : Dye Factory
Company Profile : Manufacturing Phthologen Brilliant Blue, which is used for cotton clothes for Dyeing Purposes.

Areas of Expertise
Production Planning & Control
Responsible for production planning & monitoring man, material, machine and methods within the production area to meet production targets as per customer requirement.
Overseeing Extruder operational tasks from extruder panel field for safe, reliable & smooth plant operations.
Directing Production Department and stock maintenance works of raw materials and finished goods & additives to coordinate between raw material stores and finished goods stores.

Process Enhancement
Overseeing start – up, shutdown and emergency conditions.
Managing mechanical works like Extruder and Gear Pump operation.
Supervising troubleshooting and problem rectification; liaising with maintenance and other department for related activities in the plant. Ensuring proper entry keep up the logbooks including proper shift handing over.

Quality Control
Improving quality / productivity / reliability at manufacturing with continual improvement.
Reducing rejection level & rework through continuous up gradation of quality circles to observe better compliance in line with changing customer requirement.
Accountable for implementation of quality systems, productivity, improvements and initiatives.

Extruder Know-How
Reifen Hasen Extruder – Germany.
Uniplas Extruder – Japan.
Din Kuien Extruder – Taiwan.
Chubu Machinery Extruder – Japan.

Note: The above said extruder able to handle mechanical works productivity improvement and maintenance.

Quality Wise
Viscosity : To test raw materials property and finished good property i.e. relatives and intrinsic viscosity.
Moisture : Moisture contents in analysed un polymonomer in polymerized chips of raw materials to test strength, elongation and tenacity, gauge checking, Denier and thermal shrinkage of the twines both hot and wet (SHA & SBW) we are also doing the colouring of filaments according to the customer request. Day reports are taken and to operate the computerized tensile tester (Zwick) imported from Germany.

Future Goals

Seeking senior level managerial assignments inManufacturing Operations / Production Planning & Control / Plant Operations & Management with an organisation of high repute

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