Ref. No. : CA - 14227 - (Production - Compounds & Masterbatch – with 14.8 years in Plastic Industry)

Education

B.E. from IEI (Institution Of Engineers, Kolkata) conducted from Human Resource and Development Ministry. (Govt. Of India).

Diploma in Plastic Technology from ‘CIPET’ (Govt.of India), 2008 to 2011

Matriculation First Division from U.P. Board in 2008 with 64.5%

Skill Sets

Proficient in handling Single & Twin Screw Extruders
Experience with screw element changeovers and maintenance
Strong process understanding of plastic compounding and color masterbatches
Equipment expertise: ZSK-50/62, KBM-90, Leistritz ZSE, Steer, KY Mach, Gala systems
Feeder systems: Brabender, Schenck (Gravimetric & Volumetric)
SAP Operations and documentation
Skilled in special effect masterbatches (pearl, glitter, metallic, transparent, etc.)
Efficient multitasking, team coordination, and adherence to floor discipline

Work Experience

Manager in Production
From: September 2024-present
Company Profile : Provides you the best range of pp granules, ld granules, ldpe granules & hdpe granules with effective & timely delivery.

Job Profile:
Planned and supervised day-to-day production operations to meet quantity, quality, and timeline targets.
Trained and managed new joiners, ensuring safety and compliance with standards.
Prepared and maintained documentation: SOPs, production reports, yield reports, and process controls.
Improved cleaning procedures, reduced downtime and minimized material waste.
Coordinated across shifts for smooth workflow and documentation adherence.
Applied root cause analysis and problem-solving techniques for production issues.


Production Shift In-Charge
From :December 2022 – September 2024
Company Profile: leading Color & Additive Masterbatch & Polymer Compound manufacturers

Job Profile :
Planned and supervised day-to-day production operations to meet quantity, quality, and timeline targets.
Trained and managed new joiners, ensuring safety and compliance with standards.
Prepared and maintained documentation: Sops, production reports, yield reports, and process controls.
Improved cleaning procedures, reduced downtime and minimized material waste.
Coordinated across shifts for smooth workflow and documentation adherence.
Applied root cause analysis and problem-solving techniques for production issues


Production Shift In-charge
Since November 2013 - October 2020
Company Name:-Bhavin Industries

Production Supervisor
March 2012 to Oct 2013
Company Name: Kandui Industries Pvt. Ltd

Junior Trainee Engineer
July 2011 to February 2012
Company Name: J.J. Packagers (P) Ltd.

Professional Skills & Responsibilities
Production Operation of Extrusion Based machine like single screw extruder, twin screw extruder, kneader based extruder. Names are Steer Omega 20, 30, 40, 50, 60, coperion 60 mm. Berstorrf 60 mm etc.
Operating of Injection molding machine, blown film extruder, compression molding also operating with hand based injection molding machine for sample make.
Keep proper attention on every work which is related to the Production Shop floor like Physical of raw material. Manpower handling in shift total document work like DPRN, PHN, SOP, YIELd report According to ISO.

Quality
Conduct the Quality control of raw material and finished material from online Testing Process.
Handle every machine of Testing related like 'universal testing machine', Impact strength, Flexural strength, Ash content (filler), ESCR, MFI, IV, FPV, Vapour Presser tester etc.
Formulation setup of raw material with additives color delta matching with the use of Spectrophotometer using two roll mill mcchine for color development.
Responsible for Production planning, maintaining and supporting Overall
Infrastructure.

Instruments / Machine Handled

Operation of Extrusion Based machine like single screw extruder, twin screw extruder, kneader based extruder. Names are Steer Omega 20, 30, 40, 50, 60, coperion 60mm. Berstorrf 60 Leistritx ZSE 48( 40, 27mm) etc.

High speed intensive hot & cool mixers, ribbon blenders,
Neo Plast & Henschel Mixers - Zeppelin Systems

Loss in weight feeders (K-TRON), Prasad automation & material conveying system

Future Goals

To work in a professional organization where I can utilize my skills and knowledge effectively and grow with the organization's goals and objectives.

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