Ref. No. : CA - 21890 - (Production - Moulding – with 17.1 years in Plastic Industry)

Education

Post Graduate Diploma In Plastic Processing And Testing From CIPET, Hyderabad in 2005

B.Sc Chemistry From Zamorins Guruvayurappan College, Calicut, Kerala, in 2002

H.S.C From Zamorins Guruvayoorappan College, Calicut, Kerala, in 1999

S.S.C From Malabar Christian College High School, Calicut, Kerala in 1997

Skill Sets

Comprehensive knowledge of plastics material properties, processing options and limitations, and tool design considerations
In-depth knowledge of the formulation, material science and equipment of plastic production
Solid knowledge of a plastic injection molding operation, including PLC programming, hydraulics, pneumatics, assembly equipment, and automation systems
Possess strong mechanical aptitude with good analytical and problem solving skills
Good oral and written communication skills

Basic computer Knowledge (A Certificate course in MS-Office) InfoTech Info systems, Calicut, Kerala.
Production Planning(SAP) Global Enterprises InfoTech Solutions, Pune, India.
Diploma in CAD software (Catia V5 R17, UG NX 6) TCIL, pune, A Govt Of India organization
Knowledge on PPAP, APQP,Etc.
Knowledge on production tools like, Poka Yoka, SMED, Six sigma, Gemba kaizen Etc.
Knowledge on mold flow analysis. 

Self motivated, Adaptable, Willingness to learn :Has an excellent verbal an

Work Experience

Process In Charge 
Since Jan 2014
Company Profile: Involved in manufacturing of Plastic Moulds & Machines

Manufacturing Executive 
Jun 2010 to Dec 2013
Company Profile: Involved in manufacturing of various metal parts (bearings, engine components Etc & plastic injection moulded parts, Automotive Application

Shift Engineer 
Mar 2006 to Jun 2010
Company Name: Menshen Ropa Plastics Pvt Ltd
Company Profile: An ISO 9001-2008 certified company, Involved in injection moulding & consumer application

Trainee Engineer 
Aug 2004 to Mar 2006
Company Name: Philips High Tech Plastics India Ltd
Company Profile: An ISO 9001-2000, TS 16949,IS 140001, certified company, Involved in injection molding of plastics, Automotive (interiors & exteriors) application

Job Profile:
Monitor and analyze molding process performance for continuous improvement opportunities, researching and implementing cost reduction and product reliability solutions.
Assist in establishing process control limits and standard work instructions.
Develop and implement processing and tooling standards that promote SMED principles.
Develop and maintain molding process documentation.
New mold trails and qualification.
Carry out assigned functions described in Policies, Procedures, and Quality Manuals.
Special projects as assigned.
Make recommendations, plans, and suggestions that promote continuous improvement throughout the organization.
Comply with environmental and safety standards
Process development&optimization
Mould validation and qualification.
New mould trails & mould maintenance
Responsible for completion &control of all product trails &documentation
Ensures product quality meets standards.
Maintaining ISO/TS, PPAP, APQP documentation
Implementing Std.Prod Tools in the shop floor(Poka yoka, Six sigma etc)
Set injection moulding machine.
Quality inspection, assurance.
Solve the trouble shooting related to plastic components.
To achieve quality product with minimum scrap percentage.
Achieve contingency saving plan for injection moulding line.
Train new employee,Manpower handling.

Projects Carried Out
Fit for quality for quality and standard production.
Successfully implemented 5S & Six sigma, poka yoka, SMED, Kaizen in production shop floor

Training Programs Attended
Overall Equipment Efficiency(OEE)&Total productive Maintenance.
Statistical Process Control
5S,TPM & TQM

Exposure on Machines
Engel 150T, 60T, 55T.
Arburg (160T, including a Bi colour inj. molding m/c 200T)
L&T Demag(100T, 150T, 200T, 250T, 300T, 350T, 450T, 1200T)
Ferromatic Milacron (80T, 110T, 125T, 150T)

Materials Handled
ABS, Nylon (6&66), PBT, POM, SAN, PPS, UF, PP, TPU, PP, LCP, HDPE

Future Goals

To be associated with a progressive organization which can provide me with a dynamic work sphere to extract my inherent skills as a Professional, use and develop my aptitude to further the organization’s objectives and also attain my career targets in the progress.

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