Ref. No. : CA - 12953 - (Production - Moulding – with 18.4 years in Plastic Industry)

Education

Post Graduate Diploma in Plastics Technology, from CIPET, Amritsar in 2007
Bachelor Of Science, from CCS University, Meerut in 2005.

Skill Sets

Key Achievements :
Successfully handled trials new moulds of Injection Molding.
Reduced runner’s size therefore reduced the component cost that result into a saving of Rs.12500 per month.
Reduced the mold change time up to 30% through SMED activity.
Reduced master batch % therefore reduced the component cost that result into a saving of Rs.165000 per month.
Reduced the uses of energy resources through ENERGY MANAGEMENT.
In four years I make 35 kaizens on shop floor.
No any major accident done by me in my career.

Training Attended :
Attend training about 7 QC tools, 5S, 3M, MY machine in A.G. Industries (P) Ltd.
Training attend on DWM ( DAILY WORKS MANAGEMENT) at ACMA center Munirika New Delhi.
Attend the training on JH piller of TPM in A.G. Industries (p) LTD., by A.G. Krishnan.
Attend the training on Flow Manufacturing and SMED in hotel Hyphen Haridwar, organise by CII.
Attend the training on Basics of injection molding by Ritesh shah from Windsor Machines Limited.

Work Experience

Seniour Executive - Production
April 2013 till Ddate
Company Profile :
A leading Manufacturer of injection moulded component for Tupperware. Have 10 injection moulding machine from 350T-550T and well equipped with Robot, conveyor & assembly line.
Job Profile :
Planning, coordination, & control of manufacturing process.
Overseeing the production process, drawing up production schedule.
Ensuring that the production is cost effective.
Making sure the production are produced on time & are meet with the Tupperware quality standard.
Estimating the cost, reconciliation on daily basis.
Monitoring the production process and adjust the schedule as needed.
Responsible for the selection & maintenance of tool & machine.
Interacting among different department e.g. suppliers, customers, & managers.
Working with managers to implementing the company policy & goals.
Ensuring the health & safety guidelines are followed.
Reviewing work performance.
Motivate the subordinates & provide training as per needs.
Evaluate production equipment purchases/leases and conduct cost / benefit analyses.
Identify, diagnose and resolve operational, manufacturing and maintenance problems within deadlines.
Plan work flow, manage multiple priorities and meet daily production targets while consistently reducing downtime
Competently utilize Lean Manufacturing, Six Sigma, SPC and related process improvement techniques to ensure the most cost-effective manufacturing process.
Manage high volume manufacturing of more than 35 products with 145 colour per month.

Seniour Engineer – Production
Oct 2012 to April 2013
Company Profile : A leading manufacturer of injection moulded component for Tata Motors, Bajaj, Maruti, Mahindra, Heromoto Corp, etc. Have 20 injection moulding machine from 120T-760T and well equipped with matelising, hard coat, base coat, and assembly .

Engineer- Production
Jul 2008 – Oct.2012
A.G. Industries Pvt.Ltd.
Company Profile : An ancillary unit of Hero Motocorp Limited. A leading manufacturer of plastics auto components injection moulded parts in India. Well equipped with all electric servo derived injection moulding of JSW, Hydraulic machine of JSW, L&T and Ferromatic Milacron machines with robotism and automatic material conveying system of Prasad Koch, PU paint shop from Wouster (Germany) And Combat (Malaysia). AG Industries has state-of-the-art manufacturing units in Gurgaon, IMT Manesar, Haridwar Binola and Bawal. It is Quality oriented company following ISO-14001, OHSAS-18001, TS-16949 and DOL (Direct ON Line) Supplier approved by Hero Motocorp. Recently TPM activity started in company. I
Job Profile :
Working as Sub Leader
Producing & controlling the Productivity as per Quality Standard.
Check the Production reports for their Utilization, Efficiency, OEE & rejection PPM.
Daily Production Report punching & given feed back to HOD.
Ensure minimum inventory of BOP`s, Spare parts for regular production.
Monitor the entire machine run as per PPS.
Overall shift-wise co-ordination & functioning of production of all quality products as per plan.
Ensure mold, machine & man safety in day to day working.
Facilitate & control timely mold loading & un-loading as per plan through SMED.
Evaluation the skills of engineers & operators through Skill Matrix Chart.
Giving training of 5`S, 3M, My Machine, Poka-Yyoka, Kaizen Component Awareness And Safety to sub-ordinates.
Ensure proper material loading from central conveying system.
Good knowledge of productivity, improvements, initiatives, Quality systems.
Ensuring adherence to quality parameters to avoid wastage, rejection, time and money.
Optimizing resources , Involved in cost management, production planning and control for several machines while inspecting that the goods produced are within the quality parameters
Making plans for strategic utilization & deployment of available resources to achieve production objectives, accountable for manpower allocation and analyzing material requirement as per production plan to ensure smooth operations.
Planning for preventive maintenance of all machinery and Auxiliaries in production department with the help of maintenance department.
Analyzing the efficiency of all machines and breakdowns .
Handling the identification of tooling, fixtures and gauges required for components, assemblies and providing fixture concepts to Designers.
Identify the FUGAI’s (TPM ACTIVITY) and eliminating them.
Maintaining shop floor for any type of visit.
Interfaced & coordinated in analyzing, brainstorming and providing solutions to the rejection through corrective and preventive actions on deviation.
Auxiliary handled: Robots of YUDO STAR, PRASAD KOCH centralized drying system, Chillers, MTC, and HRTC etc.
Moulds handled: Hot runner mold, two plate mold, three plate mold and Insert mold.
working on two projects one how to reduce our rejection PPM and second one is measuring of daily JH activity to implement JH piller On shop floor.

Production Engineer
Jan 2007 to June 2008
Mitra Industry (P) Ltd.
Company Profile : Is ISO 9001:2000, Who Gmp, Certified Company, a reputed name in the field of Blood Collection Bags and CAPD dialysis bags with Solutions of varying concentration. Products are highly reputed and supplied across Asia and Europe and parts of African sub-continent.
My Profile :
Handling the 8 nos of injection moulding m/c.
Producing & controlling the Productivity as per Quality Standard.
Measuring the critical dimension two time in a day with micrometer.
Documentation of production, WHO, ISO.
Providing training to operators for 5S, 3M, My machine, components awareness and discipline.
Providing on job training to all operators time to time as per requirement.

Machine Handled: In Hydraulic : Units Feromatic-280-775, Super Master 450 T, L&T 450 and in all electric servo drive JSW 140-650, CLF 180T-750T.

Material Used :- ABS, PP, PC, PMMA,PBT,BMC, PET.

Future Goals

Always Work for Progress

Copyright © 2003 - 2015 Smartech Global Solutions Ltd. All rights reserved. Designed by Plastemart.com