Post Graduate Diploma In Plastic Processing And Testing (PGD-PPT/CIPET) From Central Institute Of Plastic Engineering And Technology (CIPET), Bhubaneswar in 2008
B.Sc. (Chemistry) Utkal University (Orissa) in 2005
Intermediate From C.H.S.E (Orissa)
Matriculation From B.S.E Orissa in 1999,
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Production Incharge
Since Sep 2009
Company Profile: manufacturer of UPVC pipes and fittings
Job Profile:
Trial & setup of new or old mould with suitable 4M selection to stream lime the production operation.
Standardization of the moulding process within critical variables like Man power, Machine, Management, Material etc.
Standardize the cycle time by optimizing process setting, reducing machinery variables and strictly engagement of man power in respective fields.
OEE, Rejection% analysis with proper root cause & action plan as required to achieve the target.
Implementing SMED and taking standard set up & start up procedures.
Taking trials of under development moulds and consult for further action on machinery and/or process to meet criteria of regular production.
Making PPAP Documents.
Highlights
Project specialization (Injection shop floor):
2 SE Project in half yearly basic.
2 6-sigma on half yearly basic for the more profitability.
Junior Production Engineer
Aug 2007 to Sep 2009
Company Profile: Leading manufacturer of plastics automotive molded components
Job Profile:
Optimizing the molding process through critical Man power & process to achieve better productivity and reduction in rejection as well down time.
Guiding mould change (SMED) and taking set up.
Taking corrective action on online quality to meet standard specification.
Assigned with maintaining correlation between mould and machine maintenance to avoid break downs & rejections.
Implementing & maintaining shop floor systems Like 5S, KAIZEN, POKAYOKE, SMED.
Preparing & updating shop floor documents, reports, displays etc.
Highlights
Maintaining correlation with internal departments to maintain minimum rejection and down time.
Preparing & updating documentation.
Knowledge Purview
Injection Molding Machines (Hydraulic, Toggle, Hydro mechanical):
Battenfeld (1500-2700), Husky-2700, Engel (200-2300), HPM Freedom-2200, Ferromatik Milacron (350-800), Cincinnati Milacron (200-500), Haitian (200-800), FCS (850-AND420) And Auxiliaries like Sequential controller (time & position dependent), Hot runner controller, Mould temperature controller, Hot air drier, Vacuum loader etc.
Injection Molding Moulds:
Two plate & three plate moulds, hot runner moulds, Side core with sequence, Insert Molding, Hot mould etc.
Raw materials:
HIPS, GPPS, PPCP, PP (modified), ABS, HDPE, LDPE, LLDPE, PC-PBT etc.
B. Core Competencies
Production Monitoring & Control
Overseeing process control and troubleshooting production tasks.
Optimizing man & machine utilisation to achieve pre set production targets as well as optimize cycle time to improve productivity.
Developing new process concepts for production optimisation, yield improvement and develop guidelines for the sequencing of manufacturing activities on the production floor.
Analyzing problems and undertaking modifications in Jigs and/or Fixtures, Process tools, Moulds, Mfg. processes and change of Machines to enhance productivity and reduce product rejections/rework.
Steering efforts towards reduction of spray consumption, lumps generation, rejection % & down time.
Preparing and reviewing shop floor documents, reports & displays.
Systems & Documentation
Implementing and maintaining systems like 5S, KAIZEN, KANBAN, JIT, TPM, PPAP, OEE, POKAYOKE, SMED and standard procedures for smooth functioning of various Operations in shop floor.
Maintenance Operations
Providing process related data and Ensure completion for break down maintenance & Preventive maintenance of Moulds, Machines & Auxiliaries etc.
Sharing modification ideas to avoid repetition of failure & improve efficiency of tools & machineries.
Man power management
Implementing on the job training, conducting in-house training programs in order to ensure multiskilling and development of people & optimization of resources.
To develop my skills and knowledge in the field of plastics technology (production Molding/production support and development /production planning) to achieve great heights.
To execute work and projects with time and cost saving methods that support objectives to work grow the organization using my strong interpersonal skills.
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