Ref. No. : CA - 27631 - (Production - Moulding – with 16 years in Plastic Industry)

Education

Post graduate Diploma in Plastics Processing and Testing (PGD-PPT) From Central Institute of Plastics Engineering and Technology CIPET, Hajipur (BIHAR) in 2010

12th with Science Stream From U.P. Board in 2005

10th From U.P. Board in 2003.

Skill Sets

Basic Knowledge of Computer.
MS Office-Word, Excel & Power Points.

EXTRA CURRICULAR ACTIVITY
5S Implementation on shop floor.
Lean manufacturing system.
Kaizen.
Poka- Yoka.
7 QC Tools.
CAPA
Red Bin Analysis.
GEMBA walk Process.

Work Experience

Production In Charge
Since March 2020 to Till Date.
Company Profile: Manufacturer of Thermoses Plastic Components, Plastic Injection Molded Components, Automotive Connectors

Job profile-
Production Review with Palnt Head
2. Manpower Strength Of The Day
3. Random HPR Check
4. Morning Meeting & Redbin Analysis
5. Action Plan for Rejection & Breck Down
6. DPR Review
7. Machine Audit
8. Bop & RM recitation Analysis
9. Tool Break Down Analysis & Rectification
10. Machine Improvement Mapping
11. Tool Changeover Plan Renew

Sr. Production Engineer
Since Sep. 2015 To Dec. 2020
Company Profile : Engaged in manufacturing of Plastics Connectors and Terminal for Automobiles components. Also manufacturing of plastic couplers & allied product for automotive application

Sr. Production Engineer
Mar 2012 to Sep.2015
Company Name : Astron Polymer Pvt. Ltd.
Company Profile : Manufacturer of injection molding part, which is manufacture of refrigerator compressor part & automobile part such as cap grip end, mirror housing, knob horn, throttle tube, grip LH/RH, Knob light etc.

Production Engineer.
July 2010 to March 2012
Company Name : Sharad Electonics Pvt. Ltd.
Company Name : Manufacturing of injection molding part such as Air condensers part, washing machine part & Refrigerator part etc.

Job Profile:
Knowledge of quality system (ISO-9001/TS-16949/EMS/OHSAS).
Arrange shift start meeting for internal communication and any quality customer complains & inhouse quality issue.
Good knowledge of process.
Process Setting& preparation of process parameter.
Ensure the safety of the Equipment's/Workers.
Guiding Operators at molding process stage.
Confident to operate Hot Runner & Cold Runner mould.
New mould trials & process setting.
Preparation of daily production report & maintaining ERP Report.
Ensure 5s & Kaizen based activities.
Process setting & trouble shooting in molding process control.
Effective production to using cycle efficiency by 4M theory (mold, machine, material & man-power).
Heaving knowledge of lean manufacturing process.
Implement the lean manufacturing system in working process.
Trouble shooting of Products.
Heaving knowledge of all preventive maintenance.
Red bin analysis.
Heaving Knowledge about 4M change management
Knowledge about IPP & IPC

Machine
Electronic a 45 &75, Golden eagle 60, Nepco premia100. L&T 180 T, Tosibha. SM150T, Thaiwan-150, Ferromatic 80-250 T, Windsor 300T etc.

Materials Handle
NYLON 6, 66, NYLON 6 GF, LLDPE, PPCP, PP, POM, PBT GF, & PBT, ABS, PC.

Managing Works
Man power management & maintain discipline by strong management.
Training and induction of manpower in production Department.
Make & maintain systems for better control in the shop floor & production department.
Daily shop floor meeting in all production, process & quality department to update daily in-house & customer complaints.
Daily RED BIN analysis in morning meeting to minimize the rejection % as well as increase the productivity.
Should have good command on problem solving & root cause analysis

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