Ref. No. : CA - 18544 - (Production - Moulding – with 24.3 years in Plastic Industry)

Education

Diploma in Mechanical Engineering From Govt Polytechnic, Perinthalmanna in 2000 With 66%

I.T.I. Turner. From Govt. I.T.I. Malampuzha NCVT, in 1996 With 73%

Pre-Degree From MES Kalladi College, Mannarkkad , Calicut University in 1994 With 59%

S.S.L.C. From Govt. High School, Karakurissi , Board of Public Examinations, Kerala in 1991 With 66%

Skill Sets

Managing Production ,Quality, planning
Managing Assembly line, Machine erection ,
Coordinator works, Mechanical,sales,productionTraining and education
Computer works, 5s, Kaizen, Auditing etc..
New projects and developments

Computer Knowledge : PGDCA,AUTOCAD-2006
6.IIIE- Industrial engineering-4rd semester

Work Experience

Pipes & fittings In charge Injection Molding div
Since Nov 2014
Company Profile: Leading Pipes and fittings Manufacturing Company in UAE, Having 25 Injection molding machines,
PVC, PPR, PPB-fittings and pipes manufacturing process,
PVC, PEX, PPR, PPB, HDPE, LDPE Pipes(20 mm to 315 mm size)-Having 8 Extruder machines
Job Profile:
Overall supervising the molding department, Process setting, Man machine material handling, New mold and material trials, continuous Improvements, kaizen etc…

Deputy production Manager
Jun 2012 to Oct 2014
Company Profile: Manufacturing all Bath room accessories, UPVC, and RPVC pipe fittings., Injection molding, Extrusion moulding, pellatising process.
Having 45 Injection Molding machines, extruder machines, tool room, assembly etc..
Job Profile:
Production planning, improvements, new product development, Vendor developing,
Handling man material, machine, factory, Coordinating sales and marketing dpts,

Process, production, Quality
Sept 2010 to May 2012
Company Profile: Manufacturing plastic moulding furnitures,crates,cabins etc.
Job Profile:
Process setting, Moud trials, production monitoring,
Assembly, Quality inspection, improvement and developments activities,
Injection moulding ,compression moulding and assembly..

Asst, Manager– Molding 
Mar 2005 to Aug 2010
Company Profile: Pharma and food grade Plastics bottles, jars, caps manufacturing company
Job Profile:
Injection Moulding & Blow moulding and assembly shop –clean room
Manufacturing Plastic moulding products,container, jar, bottle, caps, pharma and food Packaging products ,
PET Jar, bottles, performs and precision components.
Injection moulding, blow moulding and extrution moulding process.

Injection molding, painting and printing shop- Supervisor
Dec 2000 to Feb 2005
Company Profile: Is manufacturing of Television, Audio, Mobile phones, Refrigerator, Washing machine, telecom, automobile parts, furniture, connectors and house hold plastic items, and injection molded parts, Tool room & Design solutions. Having total 27 injection molding machines capacity from 50 T – 1800 tonnage, and supplying injection-molded parts reputed costumers like TKML, TGKL, Denso, Southern Batteries,Sanyo/BPL, Prima, Sterlite, Hyundai, Wipro,etc.
Job Profile:
Man, machine, production planning and scheduling.
A Daily interaction with top management for daily Production achievement, management objectives & production planning
Allocation of resources and effective utilization of men, machine& material for achieving production targets.
Reduction in breakdowns, Monitoring Kaizen, 5S, TPM activities
Training & educating & periodic meetings,
Conducting detailed study on Machine problems & planning corrective actions
To achieve zero accidents, zero break down, & zero rejection.
Monitoring check sheets, work instructions, SOPs, WI, 8D, PPAP, 7 QC TOOLS, MIS reports,ISO and related documents.
Material reconcillation , Cycle time reduction and lean savings
Having knowledge of SAP and MFGPRO System.
Cycle time reduction and lean savings,

Machines Handled:
Moulding: SuperMaster, JetMaster, Demag, Engel,Cosmos, Fanuc, Mathman, CLF, Elecronica, Mitsubhishiwindsor, L&T, ST, Ferromatic, Jomar, Zhongya etc and centralized material conveying system, (50 t to 1650 tonnage moulding)
Toolroom: Lathe, CNC, welding, Grinding, boring, press tool, Jigs, powder coating, overhead crane, Robot etc..
Assemly: Refrigerator, washing machine, TV, Audio, fusebox, Automoblie connectors, Moblie phones, connector, Diptube and pharma packaging product sautomation implementation.,
Materials Handled: ABS, PP, LDPE, NYLON, PC, PVC, PPR, PPB, PBT, PET, POM, HIPS, SAN, CELCON, CYCOLY, PET, PBT, NYLON,Rubber and Thermoset materials etc...

Quality assurance:
Assuring the quality of injection moulding, painting,Assemly, printing and press shop components through patrol inspection, testing, & checking,
Having knowledge of ISO 9001:2008,TS 16949:2002, & 14000 EMS,KITE MARK, system
Conducting internal Process and product audit , Calibration of test equipements
Handling customer complaints from receive to closing and vendor developing

Future Goals

Seeking a challenging and motivating career in Mechanical Engineering, which gives me full opportunity to use my potentials

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