• Gender: Male
• Age: 49
• Designation: Supervisor
• Highest Education Level: Diploma
• Current Gross Salary: INR  230000 /Annum
• Expected Gross Salary: INR  300000 /Annum
• Preferred Country: India
• Notice Period: 20  Days
• Preferred Location: India
• Work Experience: 29.8 Year(s)

Education

Diploma in Mechanical Engineering from Institute of Advanced Studies in Education (iase) University, Rajasthan
Plastic Processing Operator for Injection Molding, Blow Molding, Extrusion, Compression Press Etc. With 75.85 %( 1st Rank in Class) from Board of I.T.I. & Vocational Education Chandigarh in 1994-95

Skill Sets

Mechanical - Operating of Lath M/c, Sport Welding, Gas Cutter, Pencil grinder, Surface grinder, milling machine etc.
Electronics - All M/c.Electronics Component checking & Transducer, Encoder
Setting
Electrical - Knowledge of A.C. drive, D.C.drive S.M.P.S. & O.C.B Changer.

Work Experience

Production Supervisor - Injection Molding Shop Floor
Since March 1998
Company Profile : A TS 16949 Certified Company. Manufacturer of Injection Molded automotive interior & Other Plastic components, Steering wheels, Dash Board (Assembly parts), Front Grill, plated / panted molding and its all complete assembly Parts for all the models of Maruti Udyog Ltd & other four
Wheeler Manufacturing Company
JOB PROFILE
Responsible for optimum use of machine efficiency, Raw material and man power complete operation of injection molding machine, assembly and general maintenance achieve the product target timely.
Responsible for production and process activities viz planning as per priority and load and target achievement and to increase the productivity, reduction in down time /rejection & manpower.
Responsible for Zone leader to implement Kaizen Process at the Production floor for productive and efficient manufacturing and handling different projects for improvements activities along with the team.
Responsible for trial taking of new moulds, new material & new machines etc. and optimization of the process parameters.
Maintaining and checking the required quality parameters of product at each steps of production process control sheet.
Manpower planning in shifts, monitoring sanctions v/s actual manpower used, over time records.
Troubleshooting during production and monitoring hourly production and rejection quantity.
Involvement in QA activities related to Internal & External Customers, Vendor development & product Quality.
Responsible for shift total production, rejection PPM & down time.
Responsible for corrective & preventive action on the shop floor & coordinate with other department for smooth operation of department.
Responsible for bringing down Quality PPM at shop floor as well as at customers end.
Implementation of various Pokka Yokes in the machine to improve product quality and safety of man & machine. Manton the FIFO at shop floor.

IMPROVEMENTS DONE
Reduction in rework at the process.
Reduction in time and rejection due to handling by making the assembly of different Components online at the process.
Increased the productivity by reducing and optimizing the cycle time and increased the targets.
First time right as per required by zero PPM.
Good communication skill at that shift hands over / takes over.
Developing with training the multi skill new man power (Supervisors, mould loaders, m/c operators & associates etc.)
Implementing of 5S and Kaizen in the shop floor and cost controlling by minimize wastage and optimum consumption of reprocess material. Got a best suggestion award in 2005-6

Apprentice in Injection Molding
One year in 1995 to 1996
Lumax India Ltd

QUALITY TESTING
M.F.I., Coller, Shot weight
Fitment, Dimension Etc.
Venire micrometer, Height gauge, Torque Tester
Push Pull Tester.

ON JOB TRAINING
T.S. 16949
ISO 9000 : 2000
Q.S.
5S
Team development & training.
Kaizen.
Fire fighting
Skill supervision
Enterprises Resources Planning (E.R.P) by MIND Software Solutions.

Mould Handle
Split Mould, Simple Two Plates Slide system Mould, Three Plate Mould, Core Actuated Mould, Hot Runner Mould. & M.T.C.

Material Processed
PP, PC, ABS, HDPE, PC+ABS, PVC, PPO, Nylon, Acrylic, Hytrel.

Future Goals

Aspire to have a career in the field of Plastics preferably in production working with CNC Environment. I want to join an Organization where individual talents, skills, honesty and shared works are. Acknowledged and career growth is promoted