SSLC from Karnataka University in 1995
A Cbt program on “Practical injection moulding” presented by Paulson, organised by Amritamai Institute of Technology, Coimbatore.
“Gemba Kaizen workshop” program at Electronics Research Private Limited, Bangalore.
A program on “Supervisor Development” program organised by Tifit, Bangalore.
Production of Injection moulded parts for Automobile industries using Conventional & Gas assisted Injection Moulding. (All Toyota groups, Hyundai, Ford, Honda, Motherson etc).
Maintenance of Injection Moulding machines.
Maintenance of Moulds
Trial Taking of tools & materials
Troubleshooting of injection molding machines.
Effectively utilizing manpower.
Manager
June 2013 – till date
Company Profile: Manufacturer of Concrete Supplies, Screw Conveyors & Feeders & Dust Collectors
Job Profile:
Organized corporate events eg: Team activities, Intercompany Sports competition, indoor and outdoor activities, Birthday parties and manpower planning.
Production Supervisor for Production & Planning Dept
Sep 2008 – May 2013
Company Profile: This company (ISO 9001-2000 certified) engaged in manufacturing world class Moulds and moulded parts which are supplied to companies like, MICO, FORD, TKML, TGKL, TKAP, BPL Group, Sterlite Visteon, Denso, Tatra, Applicom. Is the supplier of injection moulded parts for Toyota Kirloskar Motor. Mainly produces Interior & Exterior plastic parts for Toyota Qualis, Innova, Fortuner, Corolla, Etios & Liva. Has moulding machines from 80 tonnage to 2500 tonnage capacity machines. Certified with ISO/TS 16949 FOR Quality Management System & ISO 14001, OHSAS 18001 for Environment & Safety respectively.
Job Profile
? Changing of dies, trouble-shooting in precision monitoring of computerized robotic controlled injection moulding machines, and Process planning .
? Ensuring the specified quality/quantity of the plastic component and assurance of the correct specified material usage,.
? Organizing manpower, machines and material.
? Follow up of different dies that come for trial cum production and giving feed back about moulding difficulties to tool room & design department for changes.
? House keeping and implementing of 5S, maintaining ISO Records.
? Interacting with other departments planning, Q.C, tool maintenance, machine maintenance to improve the productivity, quality and quantity to meet customer demands on time.
? Actively involving in continuous & continual improvement in the shop floor.
? Implementing kaizen.
? Visiting customers and solving problems in parts.
Achievements:
? Reduced the Rejection Rate of Parts.
( In process Rejection from 20000ppm to 500ppm)
( Customer Rejection from 500ppm to 0ppm)
? Selected 1600T M/c as model machine achieved ZERO Breakdown.
? Reduced the Setup Time and increased the productivity by introducing SMED System.
? Reduced the Cycle Time of few parts by designing and developing the Robot Fixtures.
? Reduced the conversion cost of few parts which were running in higher tonnage(650T) m/c, modified the tool made compatible to lower tonnage m/c (450T).
? As Resident Engineer in TKML Stabilized 692N-Toyota new project parts by achieving ZERO ppm customer complaint .
Junior Supervisor
Mar 1998- Jun 2009
Company Name: BPL Limited
Job Profile:
In charge for 13 injection moulding machines ranging from 50T to 1600 Tonnage with robots. These machines are make of Super Master, L&T and Mitsubishi.
To Be Associated With A Progressive Organization That Gives Scope To Apply My Knowledge In Design, Development And Manufacture Of Injection Moulds, Injection Moulding Processes, Printing And Contribute To The Overall Growth Of The Organization
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