• Gender: Male
• Age: 43
• Designation: Process Incharge
• Highest Education Level: Masters - Degree
• Notice Period: 30  Days
• Work Experience: 17.7 Year(s)

Education

M.B.A. (Sales & Marketing)From Punjab Technical University (PTU), Jalandhar, India in 2010 with 63.13%

P.G. Diploma (Polymers Processing & Testing)
From Central Institute of Plastics Engg. and Technology (CIPET), Chennai, India in 2006

B.Sc. in Chemistry From Jiwaji University, Gwalior, M.P., India in 2004

12th From Jiwaji University, Gwalior, M.P., India

10th From Jiwaji University, Gwalior, M.P., India

IELTS Score Card: 5.0 Band (Overall) in 2015

Skill Sets

Polymer Extrusion, Extruders (Single & Twin Screw), PE, PP, Polymers processing, 5S & TPM Implementation, Quality Control, Colour Matching, Compounding & Masterbatches, Polymer Industry.

MS-Word, Excel, Power Point, Outlook Express & Internet

Production Planning / Scheduling Process Management Quality/ Performance Standards Productivity Improvement Plastic Testing Team Management/ Leadership Cost Optimization Working knowledge of * 5-S * TPM Cross – functional Activities Training & Development Commercial Operations

Work Experience

Production In -Charge - Extrusion (Operations)
Since Feb 2017 to till date
Company Profile : Manufacturer of all kinds of LLDPE, PP, HDPE & PET Based Colour, White and Black Master-batches for all kinds of Plastics Processing Industries.
Job Profile :
Document and maintain practices and procedures that ensure safe, incident-free, reliable & cost effective.
Delegates the team in to ensure that production recruitment's are met in terms of quality and quantity.
Changing Molds / Dies for new products.
Start up and set up to the machines.
Provide standard operating process parameters for Quality Product.
Trouble shooting of the project and commissioning stage.
Strong theoretical and Practical background in Extrusion Process.
Good communication, motivating and team building skills.
Very attentive with sharp observations.
Preventive and shut down maintenance of Extrusion downstream lines.
Making Production report.
Hourly quality Testing report.
Prepare a schedule for preventive maintenance of machines.
Manpower planning and handling in rotational shift.

Production Engineer - (Plastics/Compounding)
Production/Operations
Feb 2011 to Dec. 2016
Company Profile: Manufacturer of PP Compounds (PCMA) & Advanced Materials.
Job Profile:
Experience on OMEGA – 60, 40 & BERSTORFF Extruders using for compounding for all types of filled & unfilled grades of PP based Polymer & Glass Compounds, MFI, Color & Ash testing with different types of colors.
Start up and set up to the machines.
Strong theoretical and Practical background in Extrusion Process.
Good communication, motivating and team building skills.
Provide standard operating process parameters for Quality Product.
Trouble shooting of the project and commissioning stage.
Preventive and shut down maintenance of Extrusion downstream lines.
Making Production report.
Hourly quality Testing report.
Prepare a schedule for preventive maintenance of machines.
Manpower planning and handling in rotational shift.
Working Experience :
Extruders, High Speed Mixers
Delta Value, LAB Value using for colour limit
Spectrophotometer, Spectra
Pigment mixing, milling, Grinding, Particle size
Pigment strength identification
Calculation of Recipe
Working Knowledge of Colour :
Colour Preparation for Automotive Industry
Visual colour matching skills
Knowledge of colour compounding
Competent and committed mould engineering & production professional with career success of +12 years in extruders, managing machine shops, toolings, mould design & maintenance with world class manufacturing organizations.
Strong record of providing uninterrupted support to production lines by maintaining regular supply of mould and tools; experience in new product development, production planning & process improvements
Proficient in application of quality & productivity improvement techniques; proven strengths in planning, scheduling and optimizing operations of modern & conventional machines in the machine shop to achieve targeted productivity levels
Professional competency in mobilizing and judiciously managing resources with structured inputs in the domains of production planning, scheduling and monitoring to ensure smooth production operations
Acknowledged team leader, trainer and motivator with fine tuned analytical and troubleshooting skills. Superior communication skills.

Production Engineer
Jan 2009 to Dec 2010
Company Name: Middle East Specialized Cable Co.
Company Profile: An ISO-9001:2000 Certified Company engages in manufacturing of Different kinds of cable Instrumentation & Control Cables, Co-Axial, Braided, Jelly Field cable Telephone cable & Building Wire
Job Profile:
Entrusted with the onus complete development & process of cable when Assembled, laid-up, armoring or bedded cable running on Extruder.
Drove the initiative for conceptual product design and solid modeling, supervised continuous improvement of projects and implement the same in the work place.
Working knowledge of diff. kinds of Extruder for sheathing  line, maillefer 150 – MM, John Royal 120 MM, 100 – MM, Rosendahl  90-MM.For Insulation line John Royal 80-MM, J/R 80/65 – MM, Rosendahl 60-MM extruder.   
Contribute technical inputs in enhancing quality control mechanism to meet international quality standards.  
Developed various test programmes for equipment, assuring attainment of product; manage a team and mentor them adeptly towards optimum productivity and achieve the target.
Taking necessary decision for correcting Process, Mould and Machine; providing material requisition for raw material, packaging items, consumables, etc.
Formed a major link between design, production and the quality department
Accountable for stabilizing the processes and also involved in process development with the core team.

Production Engineer - (Extrusion & Compounding)
Jan 2006 to Dec 2008
Company Name: Poddar Pigments Limited.
Company Profile: An ISO-9001:2000 Certified Company engage in manufacturing of different Engineering Plastics Compounds and Color Master batches in its state-of-the-art Plant at Jaipur, India
Job Profile:
Handled standardization of process conditions for various Polymer compounds and operation of extruders (Coperion Werner & Pfleiderer, GmbH) and its downstream equipments.
Handled operation and setting of Injection Molding Machine (L&T); supervision of various polymer and filler batch preparation.
Maintained stock of raw materials and finished polymer compounds and other related data’s in computer.
Achieve the production target in every shift and planned & controlled of Men power in every shift

Conferences & Exhibitions attended:
Presented the Seminar on GLASS FIBRE REINFORCED PLASTICS POLYAMIDE -6 Composite, which was organized by CIPET, Chennai
Participated in IPLEX-2005 at Chennai Trade Center, which was jointly organized by CIPET, Chennai

Technical Experience:
Expertise on Materials:
Expertise on cable compound PVC TI-1, TI-2, TI-3 from (Arabian Plastics Compounds), Megolon TP-521, XLPE/Sioplas, & Apex, Nylon Compounds.
Linear Low Density Polyethylene (LLDPE, LDPE) with diff. grade. And High Density Polyethylene (HDPE) Materials for molding applications.
Polypropylene (PP) compounds for Automotive & domestic applications.        
Glass fiber filled, Mineral filled, Flame retardant engineering plastics compounds Polyethylene terephthalate (PET) & Polybutylene terephthalate (PBT), materials.

Expertise on Processing:
Twin screw and single screw extruders (PLC Controlled) With Gravimetric feeders (Bra bender Technologies). 
Cable Duct extrusion machine (Fully automatic) 
Extrusion Processing & Testing
Masterbatches &  Compounding Processing
Expertise in Windsor Make HDPE, PP Extruder
Kolsite-90 m/c for the Additives prep. & PP Compounding
Worked on Machine ZSK-58, ZSK-53, ZSK-25 & Omega-40 & 60 (Steer m/c)
Experience on Kneader machine (Kneader Plant).Producing low cost Film & Molding grade Master batches.