Ref. No. : CA - 18706 - (Production - Compounds & Masterbatch – with 9.9 years in Plastic Industry)

Education

B.Tech Polymer Engineering From Maharashtra Institute of Technology, Aurangabad

Diploma Plastic Technology From Government Polytechnic, Miraj




Skill Sets

Personal Skills:
Planning, Organizing and Scheduling
Analytical skill, Time management.
Problem solving skill
Leadership and management skill.
Personal flexibility/Adaptability
Self-motivate and making independent decision
Man power planning and builds team and team spirit

Work Experience

Production Supervisor:
From 02, December, 2017 to Present.
Company profile- leading manufacturer of a diverse range of thermoplastic Precolour and compounds like PP, PBT, ABS, PS, PA modified with minerals, glass, additive & pigments and also manufacture

Job profile-
Supervised and Execute production phases- Raw material area, mixing area, Feeder area, Extrusion process, and Packing area with coordinate with QA and Maintenance dept. for ensure standard specification product.
Execute the routine Production maintenance and organize the major maintenance in process breakdown.
Reported to Plant Manager regarding production, breakdown, accidents, and rejection data.
Implemented problem solving technique, standard operating procedure to identify and quickly resolve root cause issues bottle necking production levels.
Checked RM availability and issued RM as per production requirements coordinate with store person.
Execute process as per ISO/IATF 16949 procedure and documents.
Prepared, calibrated and monitored Extruder, Feeders and auxiliary equipment’s to maintain optimal levels and consistently achieve daily targets.
Handled to lead the team of 30+ casuals and operators with 5 S and safe working environment.
SAP Knowledge-Production related Activity.

Production Executive:
From 25 August, 2016 to 30 November, 2017. (1Y 3M 5D)
Company profile- largest plastics processing company in India engaged in the manufacture of Polystyrene, EPS-Expanded Polystyrene, SPC-Specialty Polymer and Compound, XPS-Extruded Polystyrene Foam Board, and SMMA-Styrene Methyl Methyl Acrylate.

Job profile-
Monitor & updated daily Production, Process Breakdowns, Problems, etc.
Attain team meetings to discuss about production status & ongoing problems.
Investigate problems, analyze root causes and define CAPA (Corrective and preventive action).
Recommend changed in workflow, operations, and equipment’s to improve production efficiency.
Maintained production schedules and managed inventory of raw materials and finished goods.
Maintained production schedules and managed inventory of raw materials and finished goods.
Scheduled and maintain new projects equipment’s safety interlocks.
Prepare SOP (Standard Operating Procedure).

Alloy Polymer India Pvt. Ltd. Ranjangaon MIDC, Pune.
GET and Jr. Shift Incharge: 6 October, 2014 to 8 July, 2016. (1Y 9M 2D)

Job profile-
Operate Extruder M/C operations, Blending, Premix preparation with safely & SOP procedure.
Proper handle manpower. Maintain safety & 5S.
Fully involved in Process & Product improving activity.
Take Grade change over with standard or minimum time.
Communicated with Sr. Managers regarding machine performance & Finished Goods.
Accomplishments:
Increased production volume 2000 MT to 2300 MT per month with increase machine output, reduce breakdown and process modification.
Planned, designed, and developed Extrusion process, auxiliary equipment’s and Feeder- achieved a 15% efficiency.
Reduced wastage generation from 2.5 % to 1-1.5 % and salvaged in same grade.

Quality and Documentation:
Hands testing experience in MFI Tester, UTM, visual and Color Spectrometer (X-rite), Izod -Charpy impact test, Specific gravity, Shrinkage, Ash Content, etc.
Knowledge of ISO-2015 and IATF-16949 process related documentations.
Prepare and modification of SOP for process improvement and reduce process issue.
Knowledge of Polymers, their properties and application.

Polymer Experience:
Polypropylene-Precolour and Talc filled, Unfilled, Glass filled.
Polybutylene Terephthalate – Precolour, Talc, Glass filled, FR Filled.
Acrylonitrile Butadiene Styrene – Precolour, Unfilled, FR filled.
Polyamide or Nylon – Precolour, unfilled, Glass filled.
Masterbatches (White, Black, Additive, Colour, Performance)

Future Goals

To obtain a challenging work in compounds and masterbach industry which offers opportunity for professional growth with the growth of the organization in a corporate environment that will utilize my personal skills.

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