Ref. No. : CA - 16392 - (Production - Compounds & Masterbatch – with 14.7 years in Plastic Industry)

Education

Polymer and Plastic Engineering from BATU

Third Year from Dr.Babasaheb Ambedkar University, Lonere  July 2010 with 54%

Second Year in July 2009 with 57%

First year in July 2008 with 64%






     

Skill Sets

A Keen learner & implementer with skills and understanding across,
Operations, Technical Services, Process Enhancement, Cost Reduction,
Energy conservation

Work Experience

TM-3 (Shift –In charge) - Since Mar 12 
TM-3 - Sept 2011 to Mar 2012
TTM - Aug 2010 to Sept 2011
Company Profile: Is an, ISO/TS 16949 9001:2008, ISO 14001:2004, OHSAS 18001:2007 certified Company- includes a colouring and compounding provision with an installed capacity of 25,000 TPA.
Job Profile:
Currently Working in Production Department (Specialty Polystyrene) manufacturing Pre Colour, Modified, Toughened, Flame Retardant Polystyrene and PP Compound, Additive master batch, Tio2 and Colour Masterbatch.
Member of  Production Team: Involved in Development of Coloured Polystyrene, Elastomeric modified Compound( SBC, Polyolefin ), Flame retardant compound (PP and PS Based), UV master batch, PP compounds for automotive and appliances , Tio2 masterbatch, Various filler master batch.
Erection & Commissioning of Extrusion lines 1 MT / HR capacity ( Feeder based and Kneader based lines)
Appointed as Executive Member HSE (Health, Safety and Environment) Representative responsible for Implementation and maintenance of HSE activities involved in Plant.

Key Accountability:
Responsible for monitoring, controlling, optimization and improvement for day to day safe and efficient process operation.
Drawing up a production schedule as per Raw Material availability and Marketing need.
Review and reschedule production base upon availability of resource( Machine and Material) to meet customer delivery date.
Responsible for the selection and maintenance of plant equipment.
Working out the human and material resources needed.
To check any modification, field change order or revamp in order to improve productivity and performance. 
Train people for routine work and  Troubleshoot related to daily production and process failure 

Project Profile: 
Installation and commissioning of Extruder Line:
Member of cross functional team, responsible for carry out Installation and commissioning of Polymer Extruder Lines; 3 Kneader Base Lines (750 Kg/Hr) and Feeder base Line (600 Kg/ Hr, with provision of 2 side Feeder of Filler addition).
Team also responsible for establishing working parameter and provision of interlocks for safe working of human being and equipment.
Hazard identification and Risk assessment (HIRA) of new activities involved during project and normal operation of Line.
Installation and commissioning of Material Feeding system (Ktron) .
Automation System Installation and commissioning for Fluidized Bed Dryer.

Hands On Experience: (Operational Knowledge and Troubleshooting of Process)
Extruder: Zsk-50 Coperion (Krupp Werner And Pfleiderer) Extruder Line(1000Kg/Hr, 30:1 L/D), Kneader Base Extruder Line(750 Kg/Hr, 40:1 L/D, Twin Screw), Kneader Base Single screw Extruder Line (600 Kg/Hr).
Injection Molding Machine (Engel, L and T)
Spectrophotometer (Gretag Macbeth Color-Eye 7000 A)
Gravimetric Feeder and Blending System (K-tron, Maguire)
Conveying and Material Handling System (Conair, K-tron  Hurricane, Rathi)
Product Handling System : Pelletizer, Classifier, Fluidized Bed Dryer, Bagging Machine 
(Scheer, Witte, Acrapac)
Laboratory Equipments
Operational knowledge of DCS, PLC, VFD, Control Valve, Solenoid Valves, Directional Valves, Level switch, Controller, Relay, Temperature and Pressure Gauge.

Training:
Actively participation in monthly Safety Drill
Industrial Training In Lumax Ltd. At Chakanl (Pune) During 20/05/2009 To 20/06/2009




Future Goals

Aspiring for a growth oriented career in categories of Process Engineering & Technology (Viz Design & Development, Production and Implementation

Copyright © 2003 - 2015 Smartech Global Solutions Ltd. All rights reserved. Designed by Plastemart.com