Ref. No. : CA - 10799 - (Production - Compounds & Masterbatch – with 18.8 years in Plastic Industry)

Education

Post Graduate Diploma in Plastics Processing and Testing from Central institute of Plastics Engineer & Tech (CIPET) Amritsar In 2005-2006.
Bachelor in Science from Meerut University (P.C.M ) in 2005 .

Skill Sets

A result oriented professional with over 6.3 years experience in Strategic Planning, Product Development, Business Development, Project line set-up & Team Management.
Leading & monitoring the performance of team members to ensure efficiency in operations & meeting of targets of project & development.
Strong analytical, problem solving & organizational abilities.

Work Experience

Production Shift Leader
Since March 2010
Company Profile:Under National Industrialization company (Saudi Arabia)
ISO certified Compounding Plant dealing with PP and PE compounding Products.All kinds of Automotive, Pipe grades, and electrical and electronics grade application.
Job Profile:
Responsible for Plant Commissioning and start up
Fully involve in new project of Extrusion line (PE) ZSK 133 and (PP) ZSK 70
Setting the twins screw as per design
Responsible for Production Planning
Manage Man power and utilize as per plan
Maintaining SHE of the workers
Online trouble shooting while process.
Maintain all Production document.
Basic knowledge of PP module in SAP
Submitting monthly, weekly reports to management of new product development status and to do list.
Guide line given to Technician & operators.
Responsible for training to operators regarding new technology, new developed product.
To conduct trials of newly developed products.

Compounding Engineer
April 2008 - February 2010
Company Profile:ISO certified Engaged In distribution & manufacturing Industrial Electrical & Electronic product.
Product range Includes components and system solutions for industrial and device connection, Automation, electronic interface and surge protection.
Manufacturing & supplying High quality products to the transport Industry, shipping industry, windmill industry, Refineries, petrochemicals, machine building, processing industry and many others.
Job Profile:
Responsible for new product development of all types of PVC plastics
Fully involve in new project of Extrusion line (PVC) & Injection m/c (engineering plastics)
Responsible for new plastic raw material development & formulation of PVC material.
Costing & pricing evaluate & minimize production cost.
Responsible for new component tool development, costing, negotiation, procurement terms.
Do monthly planning as per sales & marketing demand & plan raw-material inventory in SAP system.
Check & done trail at the end of vendors as given required quality of moulds, components etc.
Managing Extrusion Plant & Mould Shop Production activity & reporting to HOD.
Submitting monthly, weekly reports to management of new product development status and to do list.
Guide line given to Engineer & supervisor.
Responsible for training to engineers, QC person regarding new technology, new developed product.
To conduct trails of new developed mould & raw materials.

Compounding Engineer
July 2006 - April 2008
Precision Pipe & Profile Co. Ltd
Company Profile: Manufacturing the PVC Products such as Water Strips, wind moulding for Maruti (Maruti 800, Omani van Gypsy, maruti steem) Fiat, Honda city, & Opel Astra. Manufacturing activities involved roll forming, gulling extrusion automatic, cutting flocking, press cutting injection molding clip fittings & packing.
This company ISO 9001:2000 & 14001 certified company & also registered in BSI & UKAS
Job Profile:
Production planning & control
Prepare material A/C to production requirement.
To maintains the stock.
To handle man power.
To maintains all the document related to M/C output and audit
Solving the material processing problem online

Trainings:
April 2010: Coperion Extrusion Machine ZSK 133 and ZSK 70 fully automated (3 tons/hr)
May 2010: Technical & operational training of Gala underwater pelletizer
May 2010: Training on Plasomec mixer and Premix Preparation
Nov 2011: Undergone Quality Management System ISO 9001:2008 training

Achievement:
Done successfully New Extrusion Plant For PVC cable-duct, trunking and profile
Participated in the commissioning phase of PP and PE compounding Plant
Plastic material developed as required per our specification.
Success fully develops the formulation of PVC compounding as required per our colour & Technical specification.
Initiate Cost saving projects to reduce Cost of Production and consumable cost.
Initiated kaizen improvement at shop floor.
Initiated Suggestion scheme at shop floor.
Active member of SAP implementation (PP Module) in Shop floor.

Future Goals

To work in the area of International business, product development, Quality, R&D, in the industry, where I can use my technological, problem solving and analytical potentials to maximum and thus concurrently learn and be an active contributor in the advancement of the organization.

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