• Gender: Male
• Age: 40
• Designation: Sr. Production Executive
• Highest Education Level: Graduate - Degree
• Preferred Country: India
• Notice Period: 30  Days
• Preferred Location: Hetauda
• Work Experience: 24.1 Year(s)

Education

BA-English 2023
Mechanical Diploma 2002
10th Grade 1999

Skill Sets

Milacron
L & T
Toshiba
Winsor
Akar mold
Indomax
Mikrotek
Plasmac
Electonica
Haitian
Go dreg
Nigri Bossi
Mitsubishi
Supermac
Gold Coin
Hsky

Work Experience

Sr. Production Executive
From :- Feb 2019 To Till Date
Company Profile :- Manufacturing of Plastic Container

Job Profile :-
Installed and commissioned entire new plant.
Mould Machine design and selection as per requirement, Erected in field and ensured trial runs.
New Operators skill developed by providing machine operation training, maintenance training and safety regarding the operation.
Machine Utilized to full capacity resulting 99% Efficiency.
90 Ton RM consumed under 04 Moulding Machines, ensuring savings in all aspect: Electricity, Waste control etc.
Conducted Machine PM, Spare Management and reduced breakdowns.
Quality improvement in the products conducted under my supervision.
Maintained Plant Hygiene by implementing 5S and PEEP, Ensured housekeeping.
Daily Production Reporting, Data Collections, Parameter Settings, Check sheet implementations, Safety Dashboard, PM Sheets etc. developed and carried out in day to day activities.
Quick adaptation and Quick Problem Solving Capacity made the resolution of breakdowns as early as possible.
Carried out workplace Safety Inspections and Trainings for all operators and ensured Zero Incident/Accidents.
Led the team as HOD with motivation and ensured their safety during working/Operating Machines.

Production In charge
From :- Jun 2016 to Jan 2019
Company Profile :- Manufacturing of Injection molding Plastic Buckets & Tin Containers for Berger Paints and British Paints.

Job Profile :-
Monthly Production increased to 1, 20,000 from Existing 50,000. (140% Increment) using existing manpower.
Innovated and implemented single handedly. (Semi Auto Moulding Machine converted to Auto Moulding using In-house resources. Cycle time reduced by 5 seconds in all products, with same parameters.)
Machine Breakdowns reduced by conducting Preventive & Predictive Maintenance. Previously machine were in poor conditions, all machines conditions rectified to full working capacity under my supervision.
Under Cost Savings, 11% Unit Consumption reduced in per piece manufacturing. Manpower Utilization optimized by removing excess manpower and allocation as per job requirement.
RM Monthly consumption increased to 90 tons from existing 40 Tons in existing 4 Nos machines.
Wastage Control Optimized by reducing plastic Lumps, feeding accurate inputs so as to get quality product.
Operator Skill enhanced and working efficiency improved by regular supervisions, mentorship and training.
Carried out workplace Safety Inspections and Trainings for all operators and ensured Zero Incident/Accidents.
Daily Production Reporting, Data Collections, Parameter Settings, Check sheet implementations, Safety Dashboard, PM Sheets etc. developed and carried out in day to day activities.
Monthly Production Increased to 400000 after addition for extra 3 Nos Machine. And RM Consumption also increased to 180 Tons. Full Capacity operation production achieved under my lead with minimizing waste and increased cost savings.
Quick adaptation and Quick Problem Solving Capacity made the resolution of breakdowns as early as possible.
Ensured Proper Production planning, Spare management related to Machine as well as RM during my tenure.
Led the team with motivation and ensured their safety during working/Operating Machines.

Production Executive (HOD)
From:- Jan 2013 To May 2016
Company Profile :- Seaward Packaging, India

Job Profile :-
Installed and commissioned entire new plant.
Mould Machine design and selection as per requirement, Erected in field and ensured trial runs.
New Operators skill developed by providing machine operation training, maintenance training and safety regarding the operation.
Machine Utilized to full capacity resulting 99% Efficiency.
120 Ton RM consumed under 07 Moulding Machines, ensuring savings in all aspect: Electricity, Waste control etc.
Order made and delivered in the provided time frame.
Conducted Machine PM, Spare Management and reduced breakdowns.
Quality improvement in the products conducted under my supervision.
Maintained Plant Hygiene by implementing 5S and PEEP, Ensured housekeeping.
Daily Production Reporting, Data Collections, Parameter Settings, Check sheet implementations, Safety Dashboard, PM Sheets etc. developed and carried out in day to day activities.
Quick adaptation and Quick Problem Solving Capacity made the resolution of breakdowns as early as possible.
Carried out workplace Safety Inspections and Trainings for all operators and ensured Zero Incident/Accidents.
Led the team with motivation and ensured their safety during working/Operating Machines.

Production Incharge (HOD)
From :- June 2006 To Dec 2012
Company Profile :- Mahalsa Plastic (Madkay Plast P Ltd, Goa)

Job Profile :
Existing 07 Nos Machine increased to 21 Machines after my joining and increased the production on higher levels.
All old model Manual Machine upgraded to PLC Based.
Due to increase in machine numbers, 4 Nos new Plant to house these machines were setup under by leadership and supervision.
New Operators skill developed by providing machine operation training, maintenance training and safety regarding the operation.
Ensured savings in all aspect: Electricity, Waste control etc.
Manpower Allocation on optimum level.
Plant Capacity utilized on full capacity.
Existing 50 Tons RM consumption increased to 300 Tons.
Major Client under our plant were:
Araldite
Syngenta
P&G
Vicco
Supervised Engineering Department.


Service Engineer
From :- Jul 2002 To Apr 2006
Company Profile :- Microtek Machinery Pvt. Ltd. Dist. Thane, Maharastra, India

Job Profile :-
Making Injection Moulding machine manufacturing unit.
New Plastic Plant Erection and production setup.
Generate MIS report.
Manpower handling.
Monitoring on shop floor.
Preventive & Corrective Maintenance for Mold & Machines.
Wastage control & Power Saving.
Generate Production Report.
Material Planning according to production plan.
Follow up other departments for material.
Manpower Shift plan.
Quick and effective Troubleshooting for breakdown of Machines and Molds.
Achieve production plan.
Supervision and Maintenance of Tool Rooms
Online Quality Control and maintenance
Regular Training to team for higher production with quality.
Time Management to achieve production target.
Frequent Cost saving initiatives to reduce per piece price of container.
Maintain 5S across the plant.
Regular Safety Training to downline and maintaining it.
Material Utilization and Production Efficiency.
Regular increase the Manpower Efficiency.
Injection & Blow molding, Screen Printing & Heat Transfer Lining Machine - QC & Supervising
Manual Drawing & Design of Mechanical parts of machines.
Maintain FIFO across the plant.
Yearly Plan to increase total efficiency of plant.
Implementation of new ideas & innovation on regular basis.
Stock maintenance of Engineering Spare parts.
Stock maintenance of Raw materials and finished Packaging Materials.

Handing of Different Blow and IBM Moulding Machines (Single and Double Station)
CMP Blow Molding
Milacron Blow Molding
Microtools
Keli szcx Seris Injection blow
Electric Blow
ana Blow
Handing of Different Semi & Auto
Microtools
Dhodia
Others (China, Japan, Korea, Thailand)

Material Experience and Processing:-
PP
PPCP
LD
LLDPE
HDPE
PC
Other trial base processing handle.

Future Goals

To be effective in the area of work assigned to me and to seek an opportunity for professional growth and increasing responsibility as mechanical professional in an organization where team spirit and personal skill are recognized and rewarded