Ref. No. : CA - 32233 - (Production - Blow Moulding – with 11.7 years in Plastic Industry)

Education

Be Instrumentation Technology

Diploma ( IT ) Instrumentation Technology

Skill Sets

Material Handled
All types of plastics ( like PP, PE, HDPE, LDPE, PVC, NYLON 6, NYLON 66, POM).
General purpose PET (Polyethylene terephthalate).

Work Experience

Sr. Production Engineer
From 2020 April to till now
Company profile - Manufacture of plastic, chemical and petroleum products.

Job profile -
Daily OEE calculating. And LEAD time generating to PO’s.
Production Planning Control as per requirement’s.
Organizing relevant training sessions.
Daily Production activity report verification.
Handling manpower up to 40 members in a shift and flexible for rotational shifts.
Raw material accountability report on daily basis.
Machine planning for production RM planning monitoring.
Operator, Trainee, Junior engineers OJT and attendance evaluation send to plant head.
Report on Planned Vs actual machine manpower utilization etc.
Ensuring ISO documents.
Monitoring quality issues.
Plant startup and shutdown activity if any.
New mould trails & errors and coordinating with tool room and Dispatch team for production requirement’s.
Planning for mould change over as per priority plan basis.
Work instruction given to the respective teams.
Cross verifying the Machine Process parameters as per process sheet.
Interaction with customer and suppliers during the production, to reach the products on time.
5s maintenance.

Production engineer
From Nov 2017 to April 2020
Company profile - leading Manufacturer, Supplier and Exporter of PET Preform, PET Jars, ET Containers, PET Bottle, Etc.

Job profile -
Startup of IM ( injection molding ) and blow molding (EBM and IBM).
Production Planning and Control.
New Mould trails and error observation.
Maintaining a 5S safety and good exposures in Class 8 clean room and shop floor.
Provide engineering support from the initial trail to till mass production.
Trained in process optimization and process settings.
Proper in time training given to the operators.
Continuous improvement for production clean room and shop floor (Mould, Man, Machine, process). • Responsible for daily Mold Changes and Optimize the production cycle time depending on the product.
Mold Maintenance recording with breakdown slips with mold history file.
Process the advance system and daily rejection analysis, tracking and find out the root causes and increasing the cavity efficiency.
Maintaining CGMPs (Current good manufacturing practice) And GDP (Good documentation practice) for ISO.
Machine and mold maintenance should be completed as per the periodic check list, like monthly, weekly.
Achieving daily targets with quality and reduce the rejection percentage.
Cross checking the Process of Injection Machines as per center line setting sheet.
Handling manpower up to 40 members in a shift and flexible for rotational shifts.
Training and educating the colleagues to avoid the customer complaints.
Sending daily shift report to higher authority including manpower deployment and downtime reports.
Rework, samples should to completed within the certain shift and it has to moved to warehouse.
Interaction with customer and suppliers during product and process development.
Production and service support for production line issues.

As “Junior engineer” 2013 august -2017 September Valley industrial Moulders (4.1 Years).

Machines Handled
FEROMATIC MILACRON 100T – 475 T WINDSOR 200T
FANUC ROBOSHOT 200T
L & T 100T
OPTIMA 50T AND 100T
KEBA 150T
AKAR 200T
UNLILOY MILACRON ( IBM/ BLOW MOLD ) JOMAR ( IBM / BLOW MOLD)
PETTAL (CHINA MODEL BLOW MOLD)
ENAIVIV
OMC 250
HAITIAN 100-250.
TAYU.
EBM- TAIWAN MAKE

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