• Gender: Male
• Age: 39
• Designation: Sr. Production Engineer
• Highest Education Level: Graduate - Degree
• Notice Period: 60  Days
• Preferred Location: Gujarat
• Work Experience: 18.7 Year(s)

Education

B.TECH( ELECTRICAL) WITH 62.0% marks (RVD UNIVERSITY)IN JULY 2014
Diploma in ELECTRICAL ENGINEERING with 70.90% marks (Government Polytechnic CHHOTA UDEPUR) in May 2006.
S.S.C from GSEB with 82.14 % in 2001.
H.S.C from GHSEB with 60% in 2006.

Skill Sets

Training Detail:
1 5S System Implementation.
2 TS-16949 Documentation Activity.
3 SAP.

Work Experience

SR. Production Engineer
Since 9-Dec-2016 to Till today
Company profile- Products manufacture a broad range of plain, embossed, printed & laminated PE Breathable & Non-Breathable Films used as a Back sheet

Job profile-
1 Various stages of production i.e. Pulveriser unit, Compounding process plant, Cast PE film extrusion process, CI Flexo and ROTO Gravure Printing unit, Hot melt Lamination process, Slitting and Packaging station. o Also managing plant Maintenance, Store, Purchase and EHS department. o Participated in ISO certification audits by TUV NORD. Represented Production, Maintenance, Store, procurement and EHS department. Successfully pass out and achieved ISO 9001:2015, ISO 14001:2015, OHSAS 18001:2007 certifications.
2 Working on new product development along with Chief Technical Officer.
3 Developed new products for big multinational customers like UNICHARM, P&G, KIMBERLY CLARK and many more local customers.
4 Participate in customer audits/Visits to be approved supplier for big multinational companies.
5 Participate in audits of Unicharm,Noble,J&J,KCI and P&G.
6 Driving Manufacturing team to satisfying the customer demand in minimum time.
7 Doing perfect production & Spare planning to produce qualitative and economical product on time.
8 Doing FMEA and Fish bone analysis on customers complaint/feedback. Preparing RCA and CAPA plan to avoid repetitive problems.
9 Driving Store and Procurement team to satisfying the internal customers demand in reasonable time and landed cost. Sourcing new vendors, working on vendor development and auditing suppliers.
10 Driving maintenance team to plan and implementing proactive, preventive, shutdown maintenance schedules for machinery so as to increase the reliability.
11 Prepared SOPs, and doing complete maintenance spare planning.
12 Preparing annual maintenance budget and doing complete spare planning.
13 Working on ground level to train maintenance team to minimize repair time and avoid breakdowns.
14 Responsible and accountable for Budgetary and Cost Control, Stock and inventory management.
15 To lead projects carrying out in factory to improve plant hygiene level, productivity and cost control.
16 Maintaining Safe, Healthy & Hygienic and Environment friendly working atmosphere. Develop E.H.S related systems to meet ISO norm.

Production Engineer
Since 6-Jan 2014 to 8-Dec-2016.
Company profile- one of the largest professional manufacturers of PE cast film in domestic at present. Main products: Extrusion PE cast film, Breathable film, partial laminate printing film, low basic weight laminate film, Central Impression Flexographic Presses six-colour flexo printing film

Job profile-
1 Responsibility to head the Production Department.
2 To comply and maintain Company’s Objective and Quality Procedure as per QMS.
3 To ensure production lines are running smoothly with low material wastage and high production yield (as indicate by Management) with optimum utilization of all the machines.
4 Prepare Process parameter sheet for new products.
5 Responsible to identify training needs for staff either on-job-training and / or other trainings.
6 To attend employee problems.
7 Must be able to plan, organize and have good communication at all levels.
8 Responsible to motivate and lead the Production department in an effective way.
9 Responsible to comply with factory Act.
10 Identify areas for continual improvement.
11 Minimize Hazardous waste generation and Participate in its safe disposal.
12 Maintain Safe, Healthy and Environment friendly working condition and atmosphere.
Study of operational procedures for various equipment's and systems, and reviewing periodically for ensuring smooth, efficient and safe operation.
14 Managing the operating personnel/ administration on daily basis for efficient and safe functioning of personnel and equipment.
15 Minimizing the operational hazards and performance bottlenecks for high productivity and optimization of men, material and machines.
16 Planning, implementation & monitoring of technological changes to enhance productivity.
17 Executing cost saving techniques/ measures and modifications to achieve substantial reduction in O&M expenditures and work within the budget
18 Planning & effecting preventative maintenance schedules of various machineries & equipment's to increase machine up time & equipment reliability.
19 Planning schedules for over haul of equipment's and machines, mobilization of resources and time bound execution with emphasis on quality and reliability.
20 Proactively identifying areas of obstruction/breakdowns & take steps to rectify the same through application of trouble shooting tools.

I am worked in COSMO FILMS LTD. Karjan. . As a Asst.Engineer in production Department. Duration: Since: since 12-Dec-2009 to 06-Jan-2014.
JOB RESPONSIBILITIES:
1 Commissioning and Erection of a fully automated BOPP line made by the Bruckner (Germany) in Shendra Plant Aurangabad.
2 Assembly work of different Parts of BOPP Line.
3 Ensure steady flow of production activities, produce the right product, in the right quality, quantity and at the right time
4 Ensure optimal machine utilization
5 Oversee the Production Department scheduling, production control, inventory control and output
6 Motivate and develop a cohesive production team
7 Initiate, recommend, investigate, trouble-shoot and provide solutions and actions to prevent the occurrence of any nonconformities relating to the products, process and quality system

I am worked in VIJAY JYOT SEATS PVT LTD. Halol. As a JE.OFFICER in Engineering & Maintenance Department. Duration: Since: since 7-March -2008 to 26-June-2009

JOB RESPONSIBILITIES:
1. To plan an ensure preventive/predictive maintenance timely and avoid breakdown.
2. To ensure effective utilization of energy and fuel consumption.
3. To respond quickly for attending machine breakdown.
4. To ensure the availability of key spares and maintain proper storage system.( keep consumption records, stock position, maintain reorder level).
5. To analyses breakdown and to take necessary corrective action to avoid re-occurrence.
6. To ensure statutory requirement like air consent, water consent, earth testing ,explosive license pressure vessels, electrical requirements.

I am worked in KLT Automotive & Tubular Products Ltd. Halol as a Maintenance Engineer in Maintenance Department. Duration: Since: 09 -Aug -2007 to 07-Mar-2008

JOB RESPONSIBILITIES:
1 Handling maintenance activities relating to Electrical, Mechanical, Pneumatic systems.
2 Assembly line pneumatically controlled fixtures, maintenance as per GMI’s CMM reports.
3 Handling Fixture-related quality problems. Customer complaints and redress.
4 Performing cross-functional team activities.
5 Documentation as per TS-16949 standards, i.e. work instructions, quality procedures, OEE (Overall equipments effectiveness), breakdown preventive maintenance records etc.
6 Generating reports daily on GEB’s Power consumption pattern.

I am worked in Gujarat State Electricity Corporation LTD .at Wanakbori. As an Electrical Apprentice Training. In Operation & Maintenance Department. Duration: Since 08-Aug – 2006 to 07-Aug -2007 (Complete 1 Year)