Diploma in industrial Electronics from Dr. J. J. Magdum Polytechnic,Jaysingpur, under M.S.B.T.E. with second class ---Year of passing-2001
H.S.C. from Yashwanrao Chavhan WaranaMahavidyalay, Warananagar with second class in 1998.
S.S.C. from N.E.S.Male, Kolhapur with second class --- Year of passing 1996.
Certified internal auditor of IATF16949. / ISO14001:2015
Certificate course in supply chain management
Online Diploma in Mechanical Engineering
Yellow belt in six sigma
Certificate course in value engineering
Sr Operations Manager
From - 15 Dec.2014 to till
Company profile - Manufacturer of plastic seat, mirror.
Job profile-
Responsible for overall management of complete Manufacturing operations
Planning, organizing, directing and running optimum day to day operations to deliver the business expectations
Responsible for all business matrix – Cost, Quality and Delivery
Responsible for all plant’s OEE, Process improvement, Yields of all plants, Inventory control, Purchase and Training of all executives and managers.
Responsible to submit samples, approval of products from customer and pilot lot submission
Ensure customer complaints are zero.
Ensure safe working environment on shop floor and implementation of 5S.
Recruitment and dismissal of persons for proper discipline.
Inventory control
Disposal of scrap material on monthly basis.
Achievements
Plant layout and machine installation / reconditioning work done before given time frame.
Initiated and implemented QMS among plant.
Sample approval done successfully at customer end
Production planning / Maintenance planning / Dispatch planning system implemented
Implementation of 5S and basic TPM concepts among plant.
Implementation of lean concepts in plant.
Zero PPM level achieved at all customer ends from start of the plant.
Conduct cycle time study to optimize production quantities.
Started daily morning meeting to resolve issues immediately.
Reduce Plant rejection level to 7% from 23% and Improve productivity by 17%.
Manpower cost reduced by 11% and process cost by 9 %
Reduced inventory of plant to 10 days.
Production Manager
From - 1 Sep 2009 to 10 Dec 2014
Company profile - India's pioneer in the field of Automotive Tyre Tubes Valves.
Job profile -
Oversee the production process, drawing up a production schedule.
Ensure that the production is cost effective.
Capacity Planning / Machine loading planning.
Monitor the production processes and adjust schedules as needed.
Responsible for OEE at 75%.
On time delivery – 100 %.
Responsible for the selection and maintain the equipment.
Monitor product standards and implement quality-control system.
Work with managers to implement the company's policies and goals.
Ensure that health and safety guidelines are followed.
Supervise and motivate a team.
Identify training needs.
All production & QC auditable document control.
Inventory reconciliation and control.
Smooth material flow with traceability.
Implementation of Quality system on shop floor.
Achievements
Initiate and implement entire process of adhesion in plant.
Reduction in water consumption by 40%
Reduced amount of scrap below goal levels.
Achieved first pass yield from 72% to 93%
Reduce ideal time from 21% to 11%.
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