• Gender: Male
• Age: 51
• Designation: Sr. Manager – (NPD)
• Highest Education Level: Masters - Degree
• Notice Period: 30  Days
• Preferred Location: M.P.
• Work Experience: 25.1 Year(s)

Education

M.Tech. in Automation of Technological Process & Industries from Moscow State Technical University “MADI”, Moscow, Russia in 1998
B.Tech in "Automation of production Process and Industries from MADI, Moscow, Russia in 1997

Skill Sets

Trainings Attended
Attended following trainings from Sumi Mother-son Innovative Engineering Ltd. during Sep’98-Dec’98:
Preventive maintenance of injection moulding.
Assembly of Automobile Accessories
Training on CAD Software Pro/Engineer Wildfire 1.0, 2.0
Training on Quality Management & Certification on Quality control Process
Training on GD & T. 5S, Kaizen & Poka-yoke training Program

Technical Skills
Skilled in MS-Office, Pro-Engineer (Wildfire-2.0), Auto-CAD (2004 & 2006) and other internet applications

Core Competencies

Strategic Planning
New Product Development
Project Management
Budgeting
Cross-functional Coordination
Prototype development
Process Improvements
Resource Mobilization
Vendor Management
Team Management

Work Experience

Sr. Manager – (NPD)
Since Jun’17 to present
Company profile- leading manufacturer of Plastic Auto Components Injection Moulded, Painting, Assembly Parts and Tool Manufacturing in India.

Job profile-
Leading New product development activity for 2/4 wheeler Automotive companies (Plastic Parts); designing change as per functional & engineering aspect
Managing project development with the support of Development Engineers
Conducting weekly project status reviews with customer and weekly review meeting with Project Leaders as per APQP
Creating monthly master plan as per the go-ahead letters of customers, which includes new models, ECN’s and Business Transfer
Heading projects implementation from development phase to mass production implementation
Participating in design feasibility review meetings and reviewing with related Capacity Planning Molding & Paint Shop, sharing inputs with customer
Submitting RFQ of under development projects and managing supply condition finalization with customer
Attending Molds Development review with Project Leader as per machines available at plants
Monitoring projects with respect to budgeted cost, demand forecasts, time over-runs to ensure timely execution of projects; extending post-implementation support
Establishing strong business reputation with vendors/suppliers and achieving delivery & service quality norms
Liaising with team members to provide guidance on process development, detailing on quality requirements and finalization of quality plans.

Sr. Manager (H.O.D.)
Since Sep’15-May’17
Company profile- leading manufacturer and exporter of a wide range of Circular Saw Machine,

Job profile-
Led product development of machining component, casting parts, sheet metal parts & others parts
Identified & selected vendors, led price negotiation, managed P.O. & payment release, procurement for regular production
Managed project, developed vendors and managed all store activity & others

May’12-Mar’15 with Pinnacle Industries Ltd., Pithampur (M.P) as Manager –R&D (New Product Development)
Role:
Directed development of new product for car interior parts (SUV) & commercial vehicle
Managed customer interaction and chaired spec. meeting for new program management
Activity of BOM (SAP BOM, E-BOM), APQP, PPAP, ECN/ECR Generation and participating in VA/VE
Participated in implementation of POKA-YOKE, 5S & KAIZEN activities
Led development of parts & tools like Injection moulds for Plastic Parts, Vacuum Forming Parts, PU Moulds for Foam, Trims (Upholstery), Press tools for Sheet Metal Parts, Jigs, Fixtures & Inspection Gauge, Mechanism-(Height Adjuster, Slider, Recliner, Seat belt, Buckle), Sliding Window, Sun visor, Steering Wheel & others
Highlights:
Successfully directed Pinnacle design, development & line setup of SUV“FORCE ONE” seats & interior parts for the 1st time in Pinnacle
Projects Managed:
Four Wheeler Seats (SUV)-Model “FORCE ONE” Project, Trax Gurkha & others
Eicher (VECV) Seats- Model “Condor” Project

Feb’11-Apr’12 with Bharat Seats Limited Gurgaon, Haryana as Dy. Manager –R&D (New Product Development)
Role:
Led design & development of new product for car interior, motorcycle & scooter parts
Directed development of child parts from different sources like local & imported (KD) parts as per JIS / SES standards using tooling like Injection Moulds (Plastic Parts), PU Moulds, Trims, Floor Carpet Moulds, Trimming tools, Mechanism (Buckle, Adjuster, Recliner & others) & Inspection Gauges
Managed activities of APQP, PPAP, ECR/ECN, Bill of materials & list of special characteristics
Followed up with vendors and coordinated development activities as per targets
Performed testing & homologation of seats & other interior parts

Highlights:
2 Wheeler Seats-Scooter “UZ-125CC” (ACCESS-125) Project
2 Wheeler Seats-Motor Cycle “GS150CC;GS125CC & GE110CC” Project
4 Wheeler Seats-Model “YL8” (Ertiga); “YE3” (Alto 800); “YV4” (Ritz Minor); “Alto” Project

Aug’07-Jan’11 with Krishna Maruti Ltd. Gurgaon, Haryana as Asst. Manager -R&D (NPD/Seat Division)
Highlights:
Worked as Project Leader for development of new models of Car seating system
Acted as:
Team Leader for “O2 Versa”(Eeco); “YL-6 (ZEN-Minor); “YN-4” (Swift-Minor & Ltd.);”Wagon-R”
Team member for “YC-5” (A-star); “800-LTD” (CAR); “YN-4 NB” (Swift Dzire) Project
Achieved:
Huge cost saving through “VA/VE”
Cost saving (VA/VE) of INR 21 Lacs per month from Yield improvement with fabric
Directed:
Production line development- parts sequencing as per automatic Pika-Pika systems
MSW Development - Multi Spot Welding Machine for wire frame

Feb’99-Jul’07 with Cascade Software (P) Ltd., Noida
ITC Info-tech India Limited, Bangalore as Senior Engineer Design

Projects Managed:
Title: Legacy Data Migration from IDEAS to Pro/E Wildfire 2.0
Client: SKF, Germany
Tools: Pro/E Wildfire 2.0
Description: 3D Modelling, 2D Drafting & Quality Checking

Title: Custom Furniture Design & Life-cycle Management
Client: Steel-Case, USA
Tools: Pro/E Wildfire 2.0, Interlink 3.3
Description: Used closest existing catalog models, custom furniture models were developed as per customer requirements. After getting approval from customer, manufacturing drawing was released & Life-cycle management of engineering products as engineering release, based on ECR & ECN. The primary tool used was Interlink as Product Data Management and Pro/E.

Securipax India (P) LTD. Noida as Design & Development Engineer
Role:
Led design & development of machine parts On Pro/E & Auto-CAD
Created BOM & list of special characteristics

Profile Summary
Experience in Project Planning & Execution, Production Management, Vehicle Parts Designing and MIS reporting
Skilled in heading overall operations for new product development including requirement analysis, finalizing specifications, prototype development & testing activities
Excellence in R&D initiatives, product strategy formulation, testing and validation, process improvement and systems designing initiatives during the career span
Pivotal in managing & raising RFQ, New Product Development, Project Budget & Estimation, APQP and PPAP activities
Excellence in managing & leading teams for running successful production operations for achieving manufacturing excellence in coordination with stakeholders, vendors, suppliers & customers
Excellent relationship building and communication skills with ability to network with various departments on a daily basis to resolve any quality problems / issues

Product Expertise (Indigenous/Imported):
Development of child parts from using tooling like Injection Moulds for Plastic Parts, Vacuum forming parts, PU Moulds for PU Foam, Trims, Moulds & Trimming Tools for Floor Carpet
Press tools for Sheet metal Parts, jigs, fixtures & Inspection Gauge
Mechanism - Height Adjuster, Slider, Recliner, Seat belt, Buckle & others.