• Gender: Male
• Age: 42
• Designation: Sr. Manager
• Highest Education Level: Diploma
• Preferred Country: India
• Notice Period: 30  Days
• Preferred Location: Ahmedabad
• Work Experience: 17.8 Year(s)

Education

Diploma in Mechanical Engineer from Technical Education Board of Gandhinagar (Guj) Nov 2005 in first Class.
Executive MBA(DL) in Material and Production Management from NIBM with First class
Chennai.

Skill Sets

Well versed with AutoCAD, Oracle -ERP systems, SAP, Lotus Notes.
MS Excel, MS Word, Power point presentation, Internet.

Work Experience

Sr. Manager
From : Aug 2017 To till date
Company Profile : Flexible Packaging Company

Job profile :
Successfully established Totani high speed Pouch making machine, with in the set time span.
Installed and running Thomson Die cutting unit on Totani machine, for different shaped pouch, and successful commercial supply of shape pouches.
Design and developed new shape pouch making process in the pouch making division.
Successfully installed and established automatic Spout Fixing machine for different size/profile/and spout position.
Successfully incorporation of box pouch making machine through pre planned trials with personal involvement and presence in CHINA- SHANGHAI
Complete commission and erection of machine with protocol trials and taking machines charge in a record time.
Commercial production started on Flat bottom pouching machine with 6 Sigma quality within 7 days of inception.
Technical co-ordination with service teams of Totani-Japan, Zhoutai-China and spout inserter machine-China, Reifenhuser-India and other.
Developed 24+6 technician on pouching operation 24x7x365 days error free operations.
Adaptation of new technology of pouch making / slitting process along with printing, lamination & Blown film exposure.

Sr. Production Officer
From : 2007 To 2017
Company Profile : Packaging company

Job Profile :
Complete operational experience of different pouch making machine Totani (Japan) Hudson Sharp (USA), Nishibe (Japan), Galaxy (India), and Water Line (Swiss). Mamata (India), XL (India).
Train the new Machine technicians for the all pouching making machine and other operational activities.
Prepared the daily Production plan and execute the same on shop floor.
Update the pouching pending order and planed the daily routines accordingly.
To maintain overall shop floor activities in terms of Man, Machine, Material, Productivity, Quality, Housekeeping etc.
Carryout weekly and monthly preventive maintenance of all machines and jointly working with engineering/maintenance.
Arrange to procure raw materials/Machine consumables/Tools/Accessories and other related inputs as per production plan.
To design (AutoCAD drawing.) and arrange machine Tools and accessories as per job Specification.
To carryout in process inspection of Products as per QMS.
Daily Stock updating for WIP, SFG and FG as per ERP system v/s actual.
To prepare and update Monthly Waste report and machine wise efficiency Report and circulate the same.
Responsible for Sustain 5S methodology in Shop floor. (5S Champion for Pouching division)
Design and develop the new pouches and tools as per customer requirement.
To update Monthly Performance report, KPI, MRM Reports on monthly basis..

Compliance Awareness & Other Trainings.
QMS, FSMS- ISO 2200-2005
HACCP, BRC0 Issue 5 V-8 (For Packaging) ISO 9001-2015
EMS 14001:2004, OHSAS 18001:2007 awareness and implementation.
Six-sigma green belt
5S+ S methodology (5S Champion for the Pouch division)
VSM (Value Steam Mapping) FVSM (Future Value Steam Mapping) by BMGI (Breakthrough Management Group International)
Environment Health and Safety and Firefighting

Future Goals

Successful execution of processes to enhance company profitability by reducing wastages, decreasing machine down time, increasing machine efficiencies by Kizen principles, Using Lean methods to reduce operational cost, controlling inventories while ensuring healthy RM pipeline maintenance, upskilling the team by leading from the front and turning around the volumes from 350MT to 545MT without adding extra resources