• Gender: Male
• Age: 52
• Designation: SR. MANAGER
• Highest Education Level: Masters - Degree
• Notice Period: 60  Days
• Preferred Location: Hyderabad
• Work Experience: 26.8 Year(s)

Education

Pursuing M.Tech. from SRS University, Raipur

B.Tech. from IVUP Bangalore in 2005

Post Diploma in Machine Maintenance from Central Institute of Plastics Engineering and Technology (CIPET), Chennai in 1997

Diploma in Mechanical Engineering from Sanjay Gandhi Govt. Polytechnic, Adilabad in 1996

Skill Sets

CORE COMPETENCIES
Technical Leadership
Plant Engineering, Utility Maintenance
Strategic Project / Product Management
Manufacturing Excellence
Preventive, Corrective, Breakdown Maintenance
Budgeting / Cost Saving Initiatives
Quality Management System

Work Experience

Sr. Manager
Since Dec’18 to Apr’21
Company profile- provide Plastic Chairs,Moulded plastic chairs

Job profile-
Leading the entire gamut of manufacturing activities including maintenance, planning & conducting activities related to production, plant operations & maintenance of business, establishing plant policies, procedures to accomplish the targets
Managing overall operations for executing projects within cost & time norms; participating in project review meetings for evaluating project progress & de-bottle-necking
Effectuating predictive & preventive maintenance for machinery and equipment to increase machine uptime & equipment reliability
Ensuring effective utilization of man-force; leading and motivating workforce for accomplishing greater efficiency
Implementing maintenance schedules and steering periodic checks to ensure performance of various equipment and maintaining requisite documents for the same
Conducting training and development of staff & subordinates, managing maintenance budget and contracts, ensuring material selection of field instrumentation, driving process safety performance while formulating and implementing standard procedures
Reviewing the performance of the working staff based on the KRAs/ KPIs

DGM- Operations
Since Jun’15-Dec’18
Company profile- leading industrial rubber products and false ceiling systems manufacturer ..

Job profile-
Coordinated with Government Authorities, local administration & other external agencies for statutory compliance of the unit
Performed other routine maintenance work on machinery and ensured the placement of machinery and equipment prior to installation using IE methodology, hand and power tools
Implemented safety techniques and other analyses to assess risks to identify and prevent hazards that lead to significant losses and forward this information to the management and concerned parties to minimize the occurrence of risk of such hazards
Managed diverse range of Plant Operations activities such as execution of strategic plans, plant layout, process & equipment, capacity utilization, process control, raw material localization, cost management, audits & inspection and quality assurance

Jul’13-May’15
M/s Tega Industries Ltd., Kolkata as a Sr. Manager
Role:
Acted as Head of the Banbury, Hand-lining and Polyurethane Departments and led all procurement, planning, production, maintenance and R&D activities reporting to Plant Head
Performed analysis of manufacturing materials and determined optimum control levels
Implemented techniques including optimization of manpower and supply chain management for smoother operations
Designed and implemented special strategies related to maintenance procedures while performing routine maintenance inspections of equipment to identify and respond to problems in a timely manner and thus preventing equipment issues
Created optimized value stream implementation projects with the focus on continuous improvement of safety, quality, delivery & cost

Feb’05-Jul’13
M/s Suraksha Products Pvt. Ltd., Hyderabad as a DGM - Engineering & Technical
Role:
Played a pivotal role as Head of the Manufacturing Unit, and led all procurement, production, planning, budgeting, maintenance, quality, developmental, R&D and commercial activities reporting to Managing Director (MD)
Drove the procurement function of India; provided senior level support to the Category & Operations Team in global strategy implementation, sourcing, negotiation, discussion and recommendations
Increased machines efficiencies & effectiveness by developing the standard procedure of maintenance and operations
Planned, supervised and coordinated for overall operations of the unit to meet targets and ensured that production & dispatch activities were performed as per company's business plan

Oct’03-Jan’05
M/s Markwel Hose Industries Pvt. Ltd. (Parker Hannifin), Hyderabad as a Sr. Engineer Maintenance
Role:
Steering responsibilities for all engineering and developmental activities including selection and procurement of new machinery, maintenance & operations of DG Sets, Boiler, Blowers, Belt Conveyors, Intermixes, Mixing Mills, Calendars, Extruders, Braiders, Vulcanisers and Utilities
Analysed equipment specializes in diagnosing mechanical problems, and established baseline performance either to recommend to supervisor or resolve the problem within authority
Planned & implemented the execution of mechanical maintenance (Predictive, Preventive, Corrective & Breakdown Maintenance) & monitored the same

Mar’98-Sep’03
MRF Ltd., Sadasivpet as an Supervisor- Maintenance
Role:
Commissioned new machinery and maintained the machinery like Tyre Building m/c’ s, Curing Presses, Extruders, Calendars, Bias Cutters


KNOWLEDGE PURVIEW (MACHINERY)
Rubber Machinery: Intermixes (160L, 75L, 55L) with auto feeding and batch off’s, Internal Mixers, Rubber Mixing Mills (84”,60”,36”), Extruders, Calendars, Cooling Towers, Tyre Building Machines, Tyre Curing Presses, Banner Cutters, Hydraulic Presses & so on
Hose Manufacturing Machinery: Braiders – Maypole and Rotary type, Plastic Extruders for mandrel manufacturing, Rubber extruders-single, co-extrusion with straight and cross head, wire winders, Wrap-Unwrap machines, Extraction and Pressure testing machine, Autoclaves & so on
Plastic Machinery: Injection Moulding, Extrusion, Foam Extrusion, Blow Moulding, Roto Moulding, Compression Moulding & so on
General/ Utilities: Boilers- Coal, Oil fired, Fire, Water Tube Type, Thermic Fluid Heaters-Diesel, FO fired, Ovens-LPG fired, Electrically Heated, Air Compressors- Reciprocating, Screw Type, Lifts, Pumps- Centrifugal, Reciprocating, Vane, Gear, Diaphragm Type, Diesel Generators, Transformers, Steam Controls and Regulators, Diesel & Battery-Operated Forklifts and Stackers & so on

EXECUTIVE SUMMARY
Impressive success of over 23 years of rich experience in heading manufacturing plants - planning & execution of multi-disciplinary engineering department including Plant Maintenance & Utilities, Strategic Planning & Management, Operations, Budgeting, Quality Assurance and 4M Management
Expertise in devising & incorporating effective plans & schedules for maintenance operations and reducing downtime for enhancing operational efficiencies with focus on optimum utilization of manpower & materials
Well versed with Tyre, Tube, Plastic, Rubber Hose Manufacturing, Rubber To Metal, PU to Metal Bonding, Compression Moulding, and Polyethylene-Foam Extrusion, Compression Moulding and Air Oven Foam Manufacturing Processes