Ref. No. : CA - 29506 - (Maintenance and Service - Dies & Tools – with 23 years in Plastic Industry)

Education

BE Mechanical from AIMT Delhi in year 2004 to 2007 (Correspondence).
Post Diploma in Plastics Mold Design (PD-PMD) from CIPET Amritsar in 1997-98.
Three Year Diploma in Plastics Molds Technology (DPMT) from CIPET Bhopal in 1994-97
12th passed from M.P. Board, in 1993-1994.
10th passed from M.P. Board, in 1991-1992

Skill Sets

Additional Qualification
Worked on CATI A V-5
Auto-Cad R14 & 2007 Short-term course in I-DEAS, CAD-CAM from CRISP Bhopal
Working Knowledge of MS-WORD/ EXCEL & POWER POINT
Fundamentals of computer and application of CAE using Mold flow, quality control, trouble shooting and mold design.

Work Experience

Sr. Manager NPD And Tool Room
From Jun 2019 to present
Company profile- manufacturing of plastic automotive components comprising of molded and painted interior and exterior four-wheeler and safety parts, body parts for two wheeler s and white good parts for Daikin and Panasonic. JRG hosts world-class infrastructure comprising of more than 100 fully electric molding machines ranging from 30T-3500T and five semiautomatic and automatic paint shops with a capacity of painting 25000 parts per day, enabling JRG to produce a variety of parts from small clips to as large as bumpers of cars.

Job Profile
Coordinating with customers from RFQ stage of project till handover to production.
Creating project timeline & project planning.
Lead the team to create a range of 3D models for several proposal/production and development systems, products, and components using CAD
Responsibility for the management of all Design activities including Request for Quotations (RFQs), Design freeze / release, Design Failure
Mode Effect Analysis (DFMEA), Production Part Approval Process (PPAP), Design Verification/Product Validation (DV & PV) testing and Computer-aided engineering (CAE)
Present design, costs, changes and budgetary information effectively to senior board members and customers and provide regular progress updates
Review the new developing components drawings and technical specifications and prep-are the Feasibility Analysis Report & Costing for Mold, jigs, Checking Fixture.
Work as a part of the team to share idea & improve operation, recommending, supporting & implementing continuous improvement activities and process and procedure improvements to optimize results and improve quality of delivery in line with company and customer requirements.
Development of Gauges, Fixtures & Injection Molds from outside Vendors.
Responsible for handling in house maintenance Tool Room.

Sr. Manager Tool Room,
From Jun 2017 to Jun 2019
Company profile- leading manufacturers of automotive components for the OEMs. The US $539 Million Group, with a workforce of more than 16,000 It’s catering to the leading Passenger Vehicle, Commercial Vehicle, Motorcycle & Scooter, Off-road Vehicle & Tier 1 Manufacturers in India with presence in Germany, Poland, Czech Republic, Mexico, China, Indonesia, Vietnam, Uzbekistan and Japan.

Job Profile
Monitor New Mold/ Tool progress on actual vs. planned basis.
Manufacture new tools from technical drawings to a high level of workmanship and in an efficient, cost effective manner.
Responsibility to adhere to budgets and plan to maximize profitability.
Supports Production and Engineering to manage and guarantee on time availability of tools to ensure continuous production and increase of OEE.
Maximize the use of all resources, including IT and database maintenance for tracking all tools, implementing a planned schedule of maintenance and repair activity to ensure a computerized log is kept on faults and service history of tools.
Implement storage of tools to facilitate highest standards within the department for good housekeeping, health, safety and environmental.
Ensure all stock items, tool inserts and spares are organized.
Participate and Monitor the Mould design of new developing product with design team.
Responsible for analyzing and solving the problem related Molds, part quality & efficiency.
Manage, coach and develop a high performing tool room team that meets agreed objectives and which delivers best practice results, added value and continuous improvements.
Set department objectives/KPIs and review and assess ongoing performance of direct reports.
Day to day interactions with vendors for trouble shootings, latest technology, price, quality & delivery issues.
Develop and maintain strong relationships with internal and external stakeholders.
Successfully implementation of MSIL Mold Maintenance Procedure, Also setup Tool room accordingly.

Mar 2015 to May 2017 – M/s SKH Technology (Krishna Maruti Group Company) as Manager Tool Room, in Plastic Domain, from Mar 2015 to May 2017. SKHT has a State-of-the-Art Tool Room facility located at Binola Ind. Area, SKHT Tool Room have largest facility in North India, Unique facility to manufacture Press Tool as well Injection molds, we have a capacity for 100 Ton Molds to 1600 Ton Molds like Door Trim, Quarter Trim, Fender Liner, 2-Wheeler Parts Cowling Cylinder, Box Helmet etc. Valuable Customer is MSIL, Suzuki Motorcycle, Suzuki Power Train, JCB, ITL, Roki Minda etc.

Job Profile
Responsible for Mold assembly shop, daily planning of Molds as per priority.
Design review with internal & external customer before start of machining.
Feasibility check & share with Customer,
Daily Coordination with Machine shop and Assembly shop for smooth planning.
Preparing MIS & MRM Data.
Interacting with Customer regarding new business as well quality issue.
Prepare the annual Tool Room budget and forecasts and all Capital Expenditure proposals as well as ensuring compliance with legal standards.
Manage the budget from identification to completion of projects.
Updating to Customer Regularly about their Running Projects.
In House Capacity Planning.
Daily Planning for Machine (CNC, EDM, DIE SPOTTING) & Assembly Shop Priority wise.
Motivating Team for maintaining Good work culture & team work at shop floor.
Responsible for achieving budget and forecast.
Responsible for each Tool RFQ to Successful by off.
Daily Review with team for running projects.
Responsible for Conducting Mold trials successfully.
After Trial correction plan as per customer feedback.
Responsible for Internal & External Audit for PM Domain.
Maintaining Documents as per ISO.

Jun 2010 to Feb 2015 – M/s Toyoda Gosei Minda India Pvt. Ltd. as a Manager New Product Development. TGMIPL a part of Toyota Motor Company, Japan. Company having 516 Bn ¥ Turnover and having manufacturing facility in different countries of world like Japan, Europe, North America, Asia & Oceania. TGMIN is having expertise in the field of Safety System, Steering System, Body Sealing Product, and Functional Parts, such as Air Bag, Steering Wheel, Fuel Cap, Fuel Supply Pipe, Grills and Rubber parts.

Job Profile
Interact with TG HQ Development Team for Smooth Change Management at Local Plant Level.
Window person for any change and Proposal between TG HQ and suppliers on the quality, packaging and engineering aspects.
Overseeing new product development through structured approach of APQP up to successful completion of customer CARV audit.
Managing PPAP Approval process from Customer and TG HQ Expert Team.
Ensuring Timely & smooth implementation of ECN’S.
Capacity planning of existing process & product to accommodate new developed parts.
Functioning as the Window Person for all customer issues for new development and existing product.
Preparation of BOM for New as well existing parts.
Communications with suppliers for quality issues, corrective actions follow ups.
Establish guidelines with plant Logistic managers and purchasing managers in the evaluation of potential supplier qualification.
Assessment of suppliers for new component development and evaluation.
Supporting and ensuring the Supplier PPAP Approval from TG HQ on TG World Class Standard.
Responsible for reviewing product and packing specification.

Oct.2004 to May 2010 – M/s Mother son Automotive Technologies & Engineering as a Asst. Manager New Product Development & Tool Room.
Mother son Automotive Technologies & Engineering MATE is the polymer arm of the Sumi Mother son Group. The Group has core competencies in Polymer Processing & in Manufacturing of Electrical Distribution Systems. It is a full system solution provider to automotive as well as non-automotive industries.
Job Responsibility–
Successfully Setup a New Tool Room at MATE Manesar for Mold Maintenance.
All Tool Room Conventional Machine (Lathe, Surface Grinder, M1TR etc.) Procure and established,
Developed and build new Tool room teams from helper to Engineer level.
Responsible for Development of New Molds & Their trials
Regular Interaction with Customer regarding new development activities
Trouble shooting of Injection Molding defects thru CFT
Preparing Development Documents as per Customer requirements
Regular updating to Top management regarding Development in weekly & monthly Review
Perpetual audits for the Injection Molding process verification
Process Standardization
Handling ERP Module e-Mpro, BOM Setting and Updating.
Improvement in Running molds for Productive improvement
Preventive & predictive maintenance of all molds
Make Availability of all molds for production department whenever they want
Co-ordination with other supporting departments for perpetual running of line
Converting molds to flash free & running the molds in auto cycle
Maintaining Records as per IMS & ISO.

Oct.2001 to Sep.2004 --- M/s Controls & Switch gear Contractors Ltd. An ISO 9001- 2008 certified company engaged in the field of design, development and manufacturing of contractors, timer, over load relays, motor starters, control & signaling devices, low voltage residential switch and socket with electrical wiring accessories. The company has its own in house manufacturing facilities for mold and press tools, in house manufacturing of plastic components and sheet metal parts. The company has its own in house welding, brazing riveting, screen printing, tempo printing and ultrasonic welding facilities for joining plastics, sheet metal and casting components. This company is doing project of “ETONE ELECTRIC, UK”.

Job Responsibilities-Tool-Room
In house Development of Plastic injection, Compression & Transfer molds. Also develop Press tools & Production Fixtures as per requirement.
Regular monitoring of Development of Molds &Press Tools at Vendors end.
Interaction and correspondence with various customers on Quality related issues.
Responsible for conducting Internal audit and vendor Audits.
Product Development and certification of New Products.
Maintenance of more than 300 Molds & 100 Press Tools with Jig Fixtures.
Reducing the Lead-time of machine by maintaining Spares.
Work load distribution & machine operation planning.
Job Responsibilities Vendor Development
Responsible for Develop good suppliers,
Regular monitoring of Development of Molds & Tools by Vendors,
Interaction and correspondence with various vendors on Quality related issues.
Responsible for conducting Internal audit and vendor Audits.
Co-ordination with other supporting departments for perpetual running of line.

Oct.1998 to Sept.2001-M/s Polymedicure Ltd. Faridabad As an Engineer (Tool-Room & Vendor development) Polymedicure are an ISO 9002 & ICE Certified firm. Is one of the leading manufacturing of Health Care Disposable in India
Job Responsibilities
Regular monitoring of Development of Molds & Tools by Vendors, Interaction and correspondence with various customers on Quality related issues, Responsible for conducting Internal audit and vendor Audits. Co-ordination with other supporting departments for perpetual running of line. Converting molds to flash free & running the molds in auto cycle. Handling & Leading Tool Room Team.

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