Ref. No. : CA - 30137 - (Production - Moulding – with 18.8 years in Plastic Industry)

Education

PGD -PPT from CIPET from Hyderabad with First Class. in 2003-2005:

Bachelor degree with physics, chemistry, mathematics from F M University Odisha in 2000-2003

Skill Sets

Significant Contributions
Time study, for ensuring reduction in;
Initial set up time.
Scrap by analysis and work practice.
Break down using pre-maintenance.
Operator training .

Training/ Certification/ Program Attended:
First Aid to Injured
Fire Fighting Techniques
5-5 / TPM / Kaizen Technique
SMED Implementation
Poka Yoke
PPAP & 7 QC Tools
Six sigma and lean manufacturing by external faculty
Disposal of hazardous substance
Statistical process control
Certificate Training program on HAZARD ASSESSMENT

Computer Skill:
Operating System: WINDOWS 98, , HOME BASIC
Software: Auto CAD , MS OFFICE.

Work Experience

Sr Executive in mold shop
Currently working
Company profile- leading Exporter, Manufacturer, Supplier of Engine cooling components , Aluminum Radiator, Inter coolers

Sr Executive
From JAN’2016 – 2019
Company profile- manufacture and supplies a diverse range of business and consumer products, services and solutions.

Job profile-
Developing new suppliers for the consumable items and spare parts of mold and material in local nearest market.
Working with planning department for the implementation of new system in new plant and monthly planning and daily planning to maintained minimum stock of FG and Raw materials.
Working with QA team to establish DEFECT free molding product through OPL and ODS
Skill up gradation and development of newly appointed team.
Development of Processes and system accordance to customer requirement
Co-ordination with corporate office for development activities
Trial of new molds and materials and giving feed back to product development team as per market requirement.
Execution and skill up gradation of new operators. and DET
Taking care secondary operations like pad printing , ultrasonic production ,balancing .
Improving customer satisfaction by resolving customer claims efficiently by undertaking 8D projects for improving both in-house and outsourced product quality
Understanding of all aspects governing operational and production activities and up to date knowledge of latest technological advancements, regulations/ guidelines and statutory compliance's in the industry.
Actively involved in new product development drive and motivate team members to establish Continuous Improvement culture.
Motivate all employees to develop and follow work instructions (SOP) for each and every processes/equipment's thereby inculcating Standardization Culture.
Preparing daily production report and monitoring the out-put and maintaining the best possible out-put as per current situation.
Daily monitoring of rejection report in every two hours.
Identifying the scope of improvements and initiating sub ordinates and seniors to share experience to resolve the problems or reduce the intensity of problem By 8D or six sigma .
Daily auditing of 5S and monitoring monthly kaizen quantity.
Daily auditing of LPA AUDIT and closing of its compliance's.
Strictly adherence to safety policy.

DEC2006-JAN’2016
DESIGNATION: SENIOR ENGINEER - Mold shop
SHAILY ENGINEERING PLASTICS Ltd
Job profile-
Planning & executing manufacturing operations in coordination with other functions.
Scheduling material procurement plans and ensuring optimum inventory level.
Fixing up production plans, Material planning and Inventory control.
To manage manpower, allocation of work among technicians as per the required and available skill set.
Presently working on implementation of 5S’ and lean tools on the shop floor.
Imparting continuous on the job training to the workforce for enhancing their productivity & operational e Implementing of cost reduction projects in shop floor
Optimum utilization of available resources, ensured availability. Efficiently assure highest standard of customer satisfaction and quality service; develop new policies and procedures to improve quality based on customer feedback .
Setting up and enforcing quality systems to ensure conformance with quality specifications.
Executing the production plan and achievement of production targets defined by the management
Processing of almost all engineering material like PA6.6 GF, PPS, PA6+PP ALLOY, PPA, POM, PBT, PC, DMC, PP,ABS,PPCP PPH MDPE,LDPE, SAN, GPPS, PEI, PES, PEEK, PAI ,HIPS PC+ABS and also house hold materials.

Significant Contributions
Conducting mold and material trials for developments.
Maintaining machine/molds history cards.
Carry out SPC analysis for each shift regularly.
In-process quality control being taken care by production personnel thereby leverage resources to handle critical tasks
Furnishing support to quality dept. to resolve the customer complaints
To develop tool and co ordinate with tooling team to increase & improve current production
Handling of sophisticated injection moulding like HAITEN , ARBURG, ,FEROMATIC (100 TO 1300), NISSEI, L&T DEMAG, HWA CHIN, WINDSOR,ENGEL, JSW , NEGRIBOSSI.
To look after preventive & break down M/T related activities.
Prepare daily production reports and other reports as required.
Plan and carry out continual improvement activities to minimize down time.
Regular Housekeeping of the plant and clear all non-confirming materials.
Monitor rejection rates and raw material consumption.
Raise the requirement of consumables.
Foresee performance of bottlenecks and taking corrective measures to avoid the same
No non-conformities found during any of the quality/process audits by undertaking process audits at all manufacturing sections against technical specifications and standards
Imparted training to all employees, pertaining to process parameters setting, trouble shooting, & product quality improvement.
Assumes the responsibility of carrying out Injection molding of various engineering thermoplastics and thermo set material (DMC) and its rejection control. Identifying the training gap & deftly providing / training to new joiners
Development of Processes and system accordance to customer requirement
Implementing of cost reduction projects in shop floor

JAN ’2005-DEC2006 INJECTION MOULDING Unit (IMU)
DESIGNATION: JINIOR Engineer - Production
JYOTI is a world specialist in product for Sub immersible pump parts & EVM machine , catering to residential, commercial and industrial sectors.
Proactively identified potential bottlenecks and deviations; and implement corrective actions to ensure that production targets are meet
Responsible for production planning, production scheduling and process control.
Executed the production plan and achievement of production targets defined by the management
Ensured required implementation of standard operating procedures; maintain & implement process parameters as per the ISO.

Having more than Fifteen years’ experience in engineering and house hold Polymer/Plastics Processing, kaizen ,5s etc.
Sound exposure in setting up variety of injection molds and rich experience in processing varieties of engineering thermoplastics and thermos-et.
Trouble shooting for manufacturing defect free high quality products to satisfy customer needs
Ability to leverage best practices of World Class Manufacturing and Lean Manufacturing
Ability to build rapport with a diverse workforce in multicultural environments
Used world class manufacturing tools for continuous improvements in quality, productivity, and output consistency
Resolving customer complaints in time by using systematic quality tools like why-why analysis and 8D approach.
Very good at resolving complex issues related to the plastics/polymers manufacturing processes.
Good experience of handling and motivating unskilled, skilled labor and professionals.
Working closely with the suppliers to resolve quality related issues
Expertise in operations & maintenance with a keen eye for cost reduction, reduction in failures, safety parameters, etc. to facilitate enhanced ease of production and effective utilization of all resources. Thorough exposure and expertise across managing daily operations and improvising processes, Strategic thinker with exceptional analytical and problem-solving skills and capability to design & develop innovative solutions to enhance operational efficiency.

Believe in values – integrity being the apex - to provide effective leadership and optimal business relationships.
Proven relationship-builder with unsurpassed interpersonal skills.
Focused leader and a flexible team player who thrives in environments requiring ability to effectively prioritize and juggle multiple concurrent projects.
Professional whose strengths include an ability to build rapport with a diverse workforce in multicultural environments and cultural sensitivity.
Highly motivated and self-starter who takes initiative with minimal supervision.
Innovative problem-solver and can generate workable solutions and resolve complaints.
Exceptional listener and communicator and effectively conveys information verbally and in writing.
Analytical thinking with demonstrated talent for identifying, scrutinizing, improving, and streamlining complex work processes.
Productive person with solid work ethic and exerts optimal effort in successfully completing tasks.
Dependable, responsible contributor with committed to excellence and success.
Computer-literate performer.

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