• Gender: Male
• Age: 35
• Designation: Sr. Engineer
• Highest Education Level: Diploma
• Preferred Country: India
• Preferred Location: Up
• Work Experience: 11.5 Year(s)

Education

Diploma In Plastic Technology(PGD.PPT) Panipat Haryana 73% 2012-2014
BSC (DDU) University 60% 2010
INTERMIDIATE U.P. BOARD 60% 2007
HIGH SCHOOL U.P. BOARD 62% 2005

Skill Sets

Successful attended the following training programs.
Process control.
6S training.
7Qc Tools
SGA/Kaizen

Work Experience

Sr. Engineer
From - JULY 2019 to till date.
Company profile -PVC pipe manufacturers & multi polymer processors

Job profile -
Maximizing performance for high productivity with minimizing of men, material & machine, preparing process sheets & estimate the sheet for the same
Planning day-to-day strategies, production schedules for plastic components with resource allocation & machine loading for optimum output.
Deft in managing Production Activities involving resource planning, In process Inspection, Team Building, & co-ordination with the internal departments.
Proficiency in managing operation & maintenance of various equipment in reducing down time & enhancing Operational effectiveness.
An effective communicator with excellent relationship management skills & strong analytical problem solving & organizational abilities.
Directing, & motivating workforce & imparting continuous on job training for accomplishing greater operational effectiveness / efficiency.
Working on succession planning of the work force, shift management activities, appraising the members performance & provide the feedback.
Allocating manpower to various workstations with man-management skills.
Cost control- Daily review of spare cost WRT production, and monthly review of manpower cost.
Implementation of KAIZEN & SGA-for good working practices.
Daily review for maintenance schedule of mould problems as per category wise (i.e. A++, A+, A, B, C, D) etc.
Planning & Review for major maintenance of mould with the help of core team.
Break down analysis-Daily/weekly/monthly review of breakdown and maintain the break down limits which is 0.95% of 120 injection Moulding machines
New mould trials -follow up with tool room department & quality department for product improvement and quality related issues
New mould Design and development feed backs to design depart for problems that occurring and repeated breakdown in existing moulds during processing
Monthly Review of Documents of all type maintenance(i.e. Autonomous maintenance, breakdown maintenance and major modifications)
R & D with the moulds (i.e. Gate position, size, Runner size, bi-runner providing, ejection system improvement, etc.)
Documentation related to process as well as maintenances as per ISO 9001:2008,ISO 9001:18001,ISO 9001:50001
Design-Interface- discussion with the vendors during development of new mould, providing suggestion for needful changes.
In house new development such as die, die-pin, die-bush, spider, housings for moulds, core-cavity, and other mould parts.
Design and development of prototype core and cavity for the R&D purpose suitable for new moulds
Cam track project-Hyd. Cylinder to remove by Mechanical Cam.

Production Engineer
From - Aug 2013 to July 2018
Company profile - leader in the homewares category.

Job profile -
Managing production & maintenance activities.
Training & ensuring that the operators are trained adequately on quality system, work instruction & quality check points.
To utilize the available resources in a systematic way and through modern controlling techniques, viz., 5S
Material reconciliation
Monitoring the line requirement, quality for the molded components on assembly line and also the process to reduce scrap/rejection.
Machine Skills : Feromatic, J/W, L&T, Toshiba, Omega 80 Ton to 750 Ton.
Material Used : ABS, PS, PC, PP,NYON,HDPE,LDPE,TPE
To lead the team to achieve the production and quality targets
To plan and organize the production activities.
Finding the root causes for poor productivity & Product Documentation of ISO 9001:2000.
Mold maintenance
Maintaining the 5S, KAIZEN in the plant.