• Gender: Male
• Age: 39
• Designation: Sr. Engineer Product Development
• Highest Education Level: Graduate - Degree
• Preferred Country: India
• Preferred Location: Pune
• Work Experience: 14.5 Year(s)

Education

B.E.In Mechanical Engg. (3 Years)
Diploma in Mechanical Engg. (3 Years)

Skill Sets

3-D Tool, Basic Computer Knowledge, Excel, Power point Presentation.
UG-NX 11, Team Center.

Work Experience

Sr. Engineer Product Development.
From - 12 Sept 2016 to till date.
Company profile - Manufacturing of motor vehicle parts

Job profile -
Validation for Product Development & Localization for Testing & validation of Body parts of SUV.
3D Parametric Modelling, Assembly Design, Part Design, BIW Sheet metal, and manufacturing drawing using UG NX.
Support development of the product by effective product quality plans including FMEAs, timing charts, open issue reports, process and product validation, flow charts and all APQP requirements
Ensure customer satisfaction by providing design and technical assistance in design reviews and presentations as well as competitive estimates for tooling and product.
Support manufacturing departments as required in new programs, current production, and executing customer-initiated engineering changes.
Ensure that all accidents or injuries are reported immediately and actively participate in the accident investigation and completion of all open action items.
Provide support for error proofing and continuous improvement activities.
Assist in development of methods, procedures and work instructions to successfully manage a. competitive quoting for product and tools b. effective cost tracking and launching tools within planned costs c. launch of new product.
Participate as a member of cross-functional teams for APQP, continuous improvement, and other corrective action as required.
Coordination of cross-functional team responsibilities (internally and externally) for divisional program issue.
Ensure compliance to the Quality Management System in applicable areas of responsibility
Coordinates, prepares, and implements new / current program fixtures / gauges builds.
Design and development, cost saving ideas, testing and implementation of ECN of customer.
Maintain an open issues matrix for all assigned parts and programs.
Evaluates quality issues facilitating and reporting results of 8D.
To conduct root cause analysis using various problem-solving techniques
Responsible for BOM & assembly sequence.

New product Development Engineer.
From - 01 Aug 2011 to 09th Sept 2016.
Company profile -We are a global supplier of technological solutions for car interiors

Job profile -
Development of Headliner, Door pad, Package tray, Sun visor & Door Handle.
PPAP Audit of as per customer standard.
Develop Product Validation (PV) Plan (schedule) including reliability and confidence.
Participate in Process Failure Mode Effects Analysis (PFMEA) review and team sign off
Participate BILL of Material (BOM) review and sign off.
Process Audit for BOPs supplier & selection of supplier based on rating.
Review Geometric Dimensioning and Tolerance (GD & T), requirements (Finished Goods / Components)
Prepares and updates the Control Plan documentation and Control Cards based on customer and internal requirements.
Establish Supplier PPAP timing and review/approve on time prior to Product Validation requirements.
Successful implementation of Poke Yoke in Existing & new projects.
SPM development & implementation at production set up.
Design Concepts & Approvals from Customers for Fixtures Gauges and Planning of Fixtures and Gauges for CMM Inspection and part validation.
Responsible for Incoming, Process and Final Quality Inspection activities.
Familiar about Concept of Relation Gauge /Checking Fixture of all Components.
Upgrading supplier base through systematic problem-solving approach.
Training given to Engineers and Inspectors in quality tools like PPAP, PFD, PFMEA.
Customer Representative for Customer Complaints
Controlling new product development with customer thru PTR, T1, and T2.
Controlling calibration of instruments, gauges, and fixtures with external agency.
Responsible for process improvements and reducing rejection.
Knowledge of Plastic Part Testing Standards & Procedure.
Have excellent communication, Presentation & Problem-Solving Skills.
Have knowledge of ISO/TS164949 & kaizen.
Preparation of PFD & PFMEA & CP.
Process design and new technique introduction to meet product requirement

Trainee Engineer in Quality
10 July 2010 to 30 July 2011.
Chasys Automotive Component Pvt. Ltd,