• Gender: Male
• Age: 32
• Designation: Shift Incharge
• Highest Education Level: Graduate - Degree
• Preferred Country: India
• Work Experience: 10.3 Year(s)

Education

B.E - Mechanical Engineering

Skill Sets

1.SAP - ERP :- Production Planning and Material Management.
2.MS EXCEL :- Planinng sheet, advance formatting, charting, and 7Qc Tools.
MS OFFICE :- Basic.

Work Experience

Shift Incharge ( Production Engineer, Qa/qc )
From May 2015 - Present
Company profile- leading enterprise in the injection moulding industries, manufacturing
of plastic products such as Battery components, Industrial products, Household articles, and Furniture.

Job profile-
Responsible for making daily production plan and schedule according to customer order based on the material availability, machine capacity, and meeting daily production target.
Supervising the production and manufacturing process activity result to maximize productivity of machine and worker, achieve as per hourly target.
Implementation of 5'S, KAIZEN, POKA-YOKE, and continuous improvement to cost, quality, moral, safety related processes.
looking after day to day production activity like mold change, process set-up, troubleshooting in various types of injection molding machine and mold.
I also look after preventive maintenance measures in the shop ?oor it helps to achieve zero breakdown, zero defect, and zero accident.
Promote Total Productive Maintenance (TPM) procedure to further improve the availability of the line.
Create protocols for regular maintenance, inspection, and services to optimize machinery function to avoid breakdowns.
Monitoring and controlling of MTTR, MTBF, and breakdown hours.
Handling manpower and set daily targets for individually.
Preparing and implementing action plan in Production Planning (PP) modules of SAP and e?ectively to maximize Over-all Equipment E?ectiveness (OEE) of production related machines.
Responsible for training provided to operator's about quality problem, customer complaint, and quality improvement.
All ?nished goods product quality checking before dispatch, observing and guiding about quality issues.
Monitor and control (4M) Man, Machine, Material, and Method change.
Reducing Parts Per Million (PPM) in house by continuous and continual improvement.
Maintaining the Bill Of Material (BOM).
Managing inventory in company norms.
Ensure material ?ow in accordance with kanban principle.
Remove all bottleneck operation in the manufacturing process to solve problems related to production and maintain supply chain management in the process.
Maintain CTQ/CTP parameter with in the process.
Through the utilization of lean manufacturing techniques, strive to exceed the company target in productivity, e?ciency and quality on a continuous basis.
Provide daily control, Work In Process (WIP) of raw material to ?nish product with the help of SAP operating.
Preparation of PFD, PFMEA, control plan, process guidelines, and SOP's.
Ensuring that Key Performance Indicators (KPI's) are monitored and target achieved.
Perform in process inspection ?rst piece, last piece, PDI, and ?nal audit inspection report of injection molded plastic components.
Follow engineering drawing, Geometrical Dimension & Tolerance (GD&T) using ISO standards.
Analyse the customer complaints, corrective action and preventive action closer trough 8D with 7Qc tools.
Ensure all quality control and quality assurance measured and procedure are documented implemented, audit-able and fully company with all clients and regulatory agency requirement.
Develop and executing test plan such as APQP, PPAP, and FMEA.
Facing internal, and external audit as a auditee, ensuring CAPA in 6W2H, format FTA in case of compliance to NC's.
Ensuring FIFO, and LIFO, system being implementation throughput the company till the ?nal dispatch of the product.
Participating in Red Bin Analysis (RBA) meeting, and Cross-Functional Teams (CFT).
Product defect, identify root cause with 5'why analysis, and ?shbone diagram, implement action for elimination of trouble and recurrence.
Conducting MSA/SPC as per plan.
Supporting new product development, Develop of any engineering change note.
Responsible for maintaining of all Quality Maintenance System activity in the manufacturing process including documentation and system improvement as per requirement of ISO 9001 - 2015 standard, and IATF - 16949