• Gender: Male
• Age: 38
• Designation: SENIOR TECHNICAL OFFICER
• Highest Education Level: Diploma
• Preferred Location: Kerala
• Work Experience: 17.2 Year(s)

Education

Diploma in Tool & Die Making Kerala gov. polytechnic college, Calicut, Kerala 2005-2008
HSE KKVMP H S S, Panoor, Kannur, Kerala 2003-2005
SSLC RGM H S S, Mokeri, Kannur, Kerala 2003

Skill Sets

Solid works 2020
Creo
NX12
Knowledge and work experience in, 3D tool and basic computer software like MS Office, Photoshop etc.

Work Experience

Senior Technical Officer
From- Aug 2013 to till date
Company Profile- Manufacturer of injection moulding in plastic, expanded polypropylene epp & flexible production in light metal

Job Profile-
Full product life cycle, DFM, product design and developmentool design, NPD, CTQ, DFMEA mold flow, root cause analysis, troubleshooting etc.
Product Design, Tool Design and development of injection Mold Main projects
Complete door assembly for IAC
Fan shroud for Robert Bosch
Display cover of Intelligent temperature controller for Thermo Fisher
Wiper blade double lock assembly for Robert Bosch
Child parts for lab equipment for SEIMENS
Outer parts and child parts for Perten grain analyzer
Outer cover and child parts for Zaptec charger
Roof rail and IP for Volvo
Household items like brush cleaning parts for Vikan
Oil sump for Got design.
Audio system and speaker grills for Bang & Olufsen, Libra tone
Airbag for Autoliv
Exhaust fan parts for Skove
Suction pipe for Oxe marine
Mudguard for Scania
96-Well PCR Micro plates for Thermo Fisher
PLASTIC PRODUCT DESIGN EXPERTISE
Develop attachment features as per the assembling parts.
Check the feasibility of a product to be molded.
Product development, DFM.
Wall thickness analysis, strength analysis, mold flow
Close interaction with product designers to improve the part design.
Effective design of flow leaders & Flow deflectors.
Concept design of mold to have effective parting lines in the product.
Deciding gate location and ejection locations in the product.
Deciding the min/max wall thickness and optimum drafts on critical features.
New product study for manufacturing feasibility
Engineering change request and DFM
Critical to quality study
Finalizing supplier for product development
Design discussion at supplier end
Lead time planning
Taking trial and quality check
Troubleshooting and problem-solving at the customer end
Finalizing and industrializing

Senior Engineer Team Lead
From- July 2011 to August 2013
Company Profile- Manufacturer, Supplier & Exporter Of Precision Moulds & Dies, Plastic Injection Moulds For Industrial, Automobile, Home Appliance & Engineering Components.

Job Profile-
NPD, Tool manufacturing, design review, vendor development, tool maintenance tool troubleshooting, Problem-solving at the customer and supplier end,
New Product development, Tool manufacturing and maintenance
Spin tub for whirlpool washing machine
Main body, panel body, frame and other child parts for Aqua guard water purifier
Top panel and frame for Whirlpool fridge
Filter parts for Mann and Hummel
Glove box for Faurecia
Cup holder for Mahindra and Mahindra
Roof rail for Toyota
INJECTION MOLD DESIGN EXPERTISE
Check the feasibility of a product to be molded.
Design of injection molds (3 plate molds, hot runner molds, complex mechanisms).
Deciding the parting line, gate location and ejector layouts.
Deciding mold elements size, material etc.
Selection of suitable injection molding machines, machining fixtures, processing machines etc.
Providing all the detail drawing in all the concerned areas, to reduce the human effort.
Redesign the customer model, if required, to make it feasible for molding.
Experience in designing prototype molds with necessary cost-cutting ideas.

Toolmaker
From- June 2008 to July 2011
Center tooling motherson India Pvt ltd

Job Profile-
Tool manufacturing and maintenance
Front and rear door trim for Maruthi and Volkswagen
Door trim ornaments for Maruthi and Volkswagen
Bumper for tata Aria
Headlight lens, reflector and housing for Maruthi stingray
A pillar, B pillar, and C pillar for Maruthi
Tail lamp housing come with reflector for Fiat Linea emotion
TOOLMAKER EXPERTISE
Manufacturing and maintenance of Injection molds
Process planning, follow-up, electrode planning.
Deciding the right machining process for each feature.
Machining follow-up & inspection of mold elements after each operation.
Attending trials & Troubleshooting.
Rectification work according to Customer Requirements.
Sheet metal dies: Progressive tools, stage tools, drawing, bending & forming tools.
Design of machining fixtures, inspection fixtures etc.
Documentation of all the records.